XJ XJ6 / XJR6 ( X300 ) 1995-1997

Door Panels

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  #1  
Old 03-28-2011, 04:57 PM
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Default Door Panels

I did a search but was unable to find anything about removing the front door panels on my 1997 XJR. So does anyone have the corrct way to do it with out coursing damage,,
 

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09-16-2011, 07:37 PM
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Originally Posted by Doug
Remove blanking plug and screw at the door handle cup
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Originally Posted by Doug
Remove wood panel by sliding it forward
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Originally Posted by Doug
Remove panel screws revealed by removal of wood panel
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Originally Posted by Doug
Remove screw hidden behind round rubber air duct
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Originally Posted by Doug
Remove screw at the top of the grab handle/armrest
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Originally Posted by Doug
Remove behind puddle light lens
unnecessary on '95: (no screw, only Christmas-tree clip)

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Originally Posted by Doug
Remove push-in retainer at front of door trim panel
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Zane-tip: Lift upper trim piece vertically using a couple of O-ring hooks on the window-wiper/seal channel:

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I had tiny screws raining out from under upper trim panel on a rear door (thinking "Jag left some FOD in here during assembly) but once I got it off I realized I had been breaking it, because window-wiper-trim channel was "stuck" on door. So I had to painstakingly glue and clamp all 5 or 6 screw-holes back together.

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Originally Posted by Doug
Use trim tool or wide blade to lever door panel away from the door
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Originally Posted by Doug
Lift panel upwards and away
Panel may still feel rigidly attached at aft end of armrest. It is the clip shown below. Most likely, the steel spring clip will not disengage from the white plastic surround. Pull panel outward enough to clear Christmas-Tree clips around edge, but if you apply brute force and awkwardness yanking on the armrest, you will break the plastic piece. Instead, pull upward on the arm rest and "work it" a bit, rocking fore and aft to allow the plastic anchor for the spring-clip to slide up off the door sheet-metal. You can see the channel in the plastic in the photos below. For re-install, separate the spring clip from the plastic anchor, reinstall the anchor in the door, then push in on armrest to seat the spring clip. (I used silicone spray lube and compressed the spring clip a few times in hopes it will make "next time" easier.) Rear doors have two screws at back of armrest like at the top, instead of this screwy arrangement.



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Originally Posted by Doug
Be mindful of speaker, light, and switch pack wires as you lift
 

Last edited by aholbro1; 09-17-2011 at 11:00 AM. Reason: Added reason (breakage) for tip
  #2  
Old 03-28-2011, 07:27 PM
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Haven't done it in some time but here's what I remember.

Remove blanking plug and screw at the door handle cup
Remove wood panel by sliding it forward
Remove panel screws revealed by removal of wood panel
Remove screw hidden behind round rubber air duct
Remove screw at the top of the grab handle/armrest
Remove behind puddle light lens
Remove push-in retainer at front of door trim panel
Use trim tool or wide blade to lever door panel away from the door
Lift panel upwards and away
Be mindful of speaker, light, and switch pack wires as you lift

That should be enough to get you started off in the right direction. Hopefully someone else will chime in.

Cheers
DD
 
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  #3  
Old 07-18-2011, 04:55 PM
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xxxxx
 

Last edited by imagineaudio; 07-18-2011 at 05:10 PM.
  #4  
Old 09-16-2011, 04:10 PM
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Originally Posted by Doug
Haven't done it in some time but here's what I remember . . . . . .

DD
Many thanks for this. Extremely helpful.
 
  #5  
Old 09-16-2011, 07:37 PM
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Originally Posted by Doug
Remove blanking plug and screw at the door handle cup
Attachment 169537

Attachment 169538

Attachment 169539

Originally Posted by Doug
Remove wood panel by sliding it forward
Attachment 169540

Originally Posted by Doug
Remove panel screws revealed by removal of wood panel
Attachment 169541

Originally Posted by Doug
Remove screw hidden behind round rubber air duct
Attachment 169542

Originally Posted by Doug
Remove screw at the top of the grab handle/armrest
Attachment 169543

Originally Posted by Doug
Remove behind puddle light lens
unnecessary on '95: (no screw, only Christmas-tree clip)

Attachment 169544

Attachment 169545

Originally Posted by Doug
Remove push-in retainer at front of door trim panel
Attachment 169546

Attachment 169547

Zane-tip: Lift upper trim piece vertically using a couple of O-ring hooks on the window-wiper/seal channel:

Attachment 169548

Attachment 169549

I had tiny screws raining out from under upper trim panel on a rear door (thinking "Jag left some FOD in here during assembly) but once I got it off I realized I had been breaking it, because window-wiper-trim channel was "stuck" on door. So I had to painstakingly glue and clamp all 5 or 6 screw-holes back together.

Attachment 169550


Originally Posted by Doug
Use trim tool or wide blade to lever door panel away from the door
Attachment 169551

Attachment 169552

Originally Posted by Doug
Lift panel upwards and away
Panel may still feel rigidly attached at aft end of armrest. It is the clip shown below. Most likely, the steel spring clip will not disengage from the white plastic surround. Pull panel outward enough to clear Christmas-Tree clips around edge, but if you apply brute force and awkwardness yanking on the armrest, you will break the plastic piece. Instead, pull upward on the arm rest and "work it" a bit, rocking fore and aft to allow the plastic anchor for the spring-clip to slide up off the door sheet-metal. You can see the channel in the plastic in the photos below. For re-install, separate the spring clip from the plastic anchor, reinstall the anchor in the door, then push in on armrest to seat the spring clip. (I used silicone spray lube and compressed the spring clip a few times in hopes it will make "next time" easier.) Rear doors have two screws at back of armrest like at the top, instead of this screwy arrangement.



Attachment 169553

Attachment 169554

Attachment 169555

Originally Posted by Doug
Be mindful of speaker, light, and switch pack wires as you lift
 

Last edited by aholbro1; 09-17-2011 at 11:00 AM. Reason: Added reason (breakage) for tip
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  #6  
Old 09-17-2011, 04:03 AM
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Thanks friends , I will make this FAQ
 
  #7  
Old 09-17-2011, 11:04 AM
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Originally Posted by RegentV12
Thanks friends , I will make this FAQ
Regent,
Since you're going to "carve it in stone" and I just now found my picture of damage, I edited to show the reason I recommend lifting the upper trim out by a couple of hooks. Only an issue if your trim-channel is stuck or figdety, but by the time you figure that out..it is too late!
 
  #8  
Old 09-18-2011, 02:11 AM
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Angry window

Once the door panel is removed how do you access the window motor behind the black stryofoam? Im to scared to rip it..please help, my widow is stuck!
 
  #9  
Old 09-18-2011, 07:08 AM
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Originally Posted by SRL1990
Once the door panel is removed how do you access the window motor behind the black stryofoam? Im to scared to rip it..please help, my widow is stuck!
I didn't need to remove very much to access the check-strap but it was a simple matter to carefully peel back the styrofoam around the edges sufficient to give me access. The edges are stuck down with a flexible sticky goo, no idea what it is called, and when it came to close it up again, it was still sticky. In fact, while I was working on the check-strap I doubled the foam back on itself so that the goo could hold it out of my way.

If the foam had been damaged, I would have used a broad packaging tape to close it up, again.
 
  #10  
Old 09-21-2011, 12:04 AM
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Your pics nailed it. Just reinstalled all my panels after replacing all the speakers.

Good work.

(P.S. After many years and models of door panel removals, I have never needed one of those tools. Just wedge my fingertips in and yank, spreading the pull area over more than just one point.)
 
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Old 11-23-2011, 11:52 PM
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bookmarked.. thanks
 
  #12  
Old 11-10-2012, 06:05 AM
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Really useful with the pics as well...thanks.
 

Last edited by migrosmarket; 11-10-2012 at 06:05 AM. Reason: spelling
  #13  
Old 09-28-2014, 12:49 PM
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Smile Mr Doug

Thanks Doug...this was exactly what I needed to know...I figured there was a stubborn clip but didnt want to break anything...excellent description and I think i will also lube the reassembly like you say....
 
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Old 02-09-2015, 06:18 PM
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Awesome pics and descriptions! I never like to jump into these things - they usually create more problems than solve, but I flew through all 4 door panels thanks to your post! Bought a set of 6.5" Kicker speakers on the recommendation of Crutchfield, complete with the wiring harnesses (simple plug and play). I will say the panel tool does safeguard the clips - didn't break any!

I did have to cut the yellow foam insulation to get the speakers out but not a big deal. Interestingly, there is a metal strap that goes parallel across one end of the speaker opening on the front door panels (maybe 7 inches long...?) Not sure what it does but I removed it to help with installation and replaced. No idea.

Thanks again!
 
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Old 02-10-2015, 03:01 PM
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Great instructional info. Which I had this three day ago. Broke 3 clips.
 
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