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how to top up your diff oil

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  #1  
Old 04-12-2012, 03:07 AM
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Default how to top up your diff oil

OK, my pinion seal is leaking and I need to keep the diff topped up till I can get the car booked in to change the oil seal in two weeks.

Sounds simple, started the job at 5 this evening, and finally finished two hours later :shock: :shock: :shock:

The problem is that access to the top up plug is very, very limited, I tried a 1/2 inch wobbly, but by the time the plug was half way out the back of the wobbly was fowling against part of the sub frame. In the end I had to cut off the end of an old 1/2 inch socket set extension and then grind it square, total length was 20mm. I used this in a 14mm ratchet spanner to get access and remove the plug. I then used a small hand pump to pump the new oil up into the diff.

What a royal pain in the ****. In the end about a 1/3 of a litre went in.
This is all you can see of the plug!



The tools.





On the job.



Getting the plug back in is just as much a pain, I wedged the plug onto the 1/2 inch bar with a bit of card so that it could be held in place before screwing it in.
 
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  #2  
Old 04-12-2012, 05:18 AM
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Don't you just love "sealed for life" components.

A.f.a.i.k. the capacity is 1.8 ltr. 0.3 ltr is some leak.

Graham
 
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