XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

fan clutch repair

Thread Tools
 
Search this Thread
 
  #1  
Old 02-04-2019, 10:38 AM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default fan clutch repair

I have read about the need for the fan clutch to be serviced if it does not hold tightly enough after warm up. Mine also shows dirt on the fan blades which I am told is an indication of failure. My engine is running a little hot here in Miami so I think this may be the reason. I believe the auxiliary fan is also working properly. The heat exchangers seem to be clean and free of crud. My gauge reads at the 5/8 mark but creeps up toward the 3/4 mark in traffic with the AC running. (I realize these marks are not indicate zero to full - just thought it the easiest way to refer to there the needle sits). Everything seems to be in position with regard to the air flow and I have done a coolant flush within the past few thousand miles following the procedure for filling. I have used an infrared thermometer and get high 190's on the crossover pipe and thermostat housing area. The top of the engine block is in the 220's. I was told to focus on the water temperature readings.

So about the fan, is this a simple repair?
 
  #2  
Old 02-04-2019, 11:09 AM
catterwaller's Avatar
Senior Member
Join Date: May 2015
Location: Minnesota
Posts: 120
Received 46 Likes on 37 Posts
Default

Its pretty easy and inexpensive. It's a little tedious removing the fan clutch assembly without damaging the radiator fins. Install a piece of cardboard in front of the fan to protect them. The attachment nuts can be loosened using belt tension to hold the pulley. Then back off the nuts in steps.
 
The following users liked this post:
Daim (02-04-2019)
  #3  
Old 02-04-2019, 11:13 AM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

Thanks, is there any harm in mounting the fan without a clutch? As long as you keep your limbs away from it.... why not?
 
  #4  
Old 02-04-2019, 11:39 AM
catterwaller's Avatar
Senior Member
Join Date: May 2015
Location: Minnesota
Posts: 120
Received 46 Likes on 37 Posts
Default

The clutch bolts to the pump. The fan to the clutch. Fan holes will not align with the pump studs. You'd need to manufacture something to replace the clutch. So, It's not really a practical solution. Some have replaced it with an electric fan. I have not.
 
  #5  
Old 02-04-2019, 12:42 PM
leo_denmark's Avatar
Senior Member
Join Date: May 2016
Location: Middelfart
Posts: 774
Received 264 Likes on 178 Posts
Default

Originally Posted by gccch
Thanks, is there any harm in mounting the fan without a clutch? As long as you keep your limbs away from it.... why not?
I’m not sure, but I think the fan clutch slips at high rpm and thereby limits max fan rpm to for example (just a guess) 4000 rpm. If I’m right, then a fixed hub will probably make the fan disintegrate at high rpm...
 
The following users liked this post:
Greg in France (02-05-2019)
  #6  
Old 02-04-2019, 01:35 PM
JagCad's Avatar
Veteran Member
Join Date: Jul 2012
Location: Walnut Creek, California
Posts: 6,796
Received 2,399 Likes on 1,880 Posts
Question

Way back when there was a time that cars had fixed fans Mostly OK!! But, busted blades did cause havoc. and though rare, it did happen.

As to the use in a modern car. NO!!!

I'm not convinced that yours is done for. Your IR readings are OK. .

Check for debris between the Radiator and AC Matrix. I suspect you will fid tons of bugs and other debris/

And, the new clutches are not really that expensive...

Carl
 
The following users liked this post:
Greg in France (02-05-2019)
  #7  
Old 02-04-2019, 07:47 PM
orangeblossom's Avatar
Veteran Member
Join Date: Feb 2013
Posts: 17,592
Received 3,751 Likes on 2,599 Posts
Default

Hi gccch

Replacing the Fan Clutch is fairly simple (in the scheme of things) and not very expensive (Try 'Rock Auto') although you could well find it a bit of a PIA job if you have never done it before

But do take Care not to 'Ding' the Rad and do make sure that you DO NOT accidentally turn the Engine over the WRONG WAY! or that will really go and spoil your life

I have always found it best to slack the Belt right off, so you can turn the Fan round to get at the Bolts underneath and use another Spanner to Stop the Fan Revolving while you undo them

Maybe its not the Fan Clutch, that is causing your overheating problem as it could be a the Thermostat not opening?
 
  #8  
Old 02-04-2019, 08:00 PM
carsnplanes's Avatar
Senior Member
Join Date: Dec 2017
Location: Brookfield CT
Posts: 495
Received 75 Likes on 68 Posts
Default

Originally Posted by leo_denmark


I’m not sure, but I think the fan clutch slips at high rpm and thereby limits max fan rpm to for example (just a guess) 4000 rpm. If I’m right, then a fixed hub will probably make the fan disintegrate at high rpm...
Well, its not that it slips at high RPM. It actually releases its hold between the movable fan and the fixed hub through a temperature controlled bimetallic spring. At cruise or high RPMS, colder air is entering through the radiator and is felt at the clutch thermostat/bimetallic spring. I'm not sure on this particular clutch hub, but most will have a bimetallic spring exposed in front which the outer point is fixed and the inner wound point is attached to a small shaft which ports fluid, similar to a torque converter or a viscous coupling. When hot sitting in traffic, you should be able to hear the roar of the fan as the clutch couples up and almost directly couples the spinning hub with the spun fan. This is to pull more air through the radiator. As you drive off and the spinning fan no longer needs to spin that fast, the oncoming fresh air cools down the bimetallic spring and the shaft turns as the spring coils tighter as it cools which disengages or begins to uncouple the driven fan. All day long it does this . I have removed fans and clutches on cars and have cleaned up the spring which sits in front of the clutch facing the oncoming air temp. If this has it, clean the spring and work the shaft back and forth and make sure it's free to spin. One direction is free and the other direction is lock up.
 

Last edited by carsnplanes; 02-04-2019 at 08:02 PM.
  #9  
Old 02-05-2019, 12:24 PM
VancouverXJ6's Avatar
Veteran Member
Join Date: Oct 2015
Location: Vancouver
Posts: 1,235
Received 537 Likes on 364 Posts
Default

You can buy a heavy-duty clutch which engages sooner and longer then OEM the part number is in Palm's book. I'm at work so I can't readily find it.

Your fan should spin no more than 1/4 turn while hot with two fingers applying a good amount of force. Mine barely moves the width of a fan blade after warming up (new clutch last year)
 
  #10  
Old 02-05-2019, 02:28 PM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

OK, based on the last comment I need a fan clutch.
I also just got done cleaning out between the radiator and AC heat exchanger. As predicted above this was a mess. I got it pretty well cleaned out and hosed through. Long job with a lot of things to remove to access. On the way home it seemed to peak at the "5/8" mark on a sunny Miami 78 degree day with the AC blowing. New fan clutch will probably make a difference.
 
  #11  
Old 02-19-2019, 06:19 AM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

Installed my new fan clutch last night. Not a bad job, just hard to reach sometimes. Almost had a problem as I was short cranking the engine to get the partially loosened fan in position to get to the bolts on the bottom side and the darn thing started up. This being the car that will crank and crank when I want it to start! haha.. no damage done, luckily. Rookie mistake.

Will get a good test today in Miami. Should get up to 80 today.
 
The following users liked this post:
Grant Francis (02-19-2019)
  #12  
Old 02-19-2019, 09:47 AM
Dukejag's Avatar
Senior Member
Join Date: May 2018
Location: Hunua - NZ
Posts: 699
Received 360 Likes on 213 Posts
Default

gccch.. same thing happened to me, gave me quite a fright as I was not expecting that.
Know I now it was due to the fuel rail a full pressure where it is not normally when we start from scratch / cold.
Turning on and off the ignition to spin the fan, the pump runs each time.
 
  #13  
Old 02-19-2019, 12:59 PM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

Car does not seem to run any cooler.

I measure 98 deg C at top radiator hose, 107 C on thermostat housing, 90 at lower radiator hose.

Hopefully these are in range for a 81 degree Miami day after sitting in traffic with the AC running. Summer may be a different story down here.
 
  #14  
Old 02-19-2019, 05:43 PM
EcbJag's Avatar
Senior Member
Join Date: Jun 2010
Location: Napa Ca, United States
Posts: 525
Received 193 Likes on 108 Posts
Default

Have you already replaced the thermostats and made sure that the cooling system is properly bled of air?
 
  #15  
Old 02-19-2019, 06:11 PM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

I have not changed the thermostats. They are likely original. I have replaced the coolant and properly filled it per the manual.
 
  #16  
Old 02-19-2019, 06:51 PM
VancouverXJ6's Avatar
Veteran Member
Join Date: Oct 2015
Location: Vancouver
Posts: 1,235
Received 537 Likes on 364 Posts
Default

Originally Posted by gccch
I have not changed the thermostats. They are likely original. I have replaced the coolant and properly filled it per the manual.
Did you do this on a steep incline nose up? then go rip down the highway and back?
 
  #17  
Old 02-19-2019, 06:53 PM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

no, that's not the procedure in the manual. I took it 1500 miles form Michigan to Miami. Does that count?
 
  #18  
Old 02-19-2019, 06:56 PM
VancouverXJ6's Avatar
Veteran Member
Join Date: Oct 2015
Location: Vancouver
Posts: 1,235
Received 537 Likes on 364 Posts
Default

Lol. Thats more like a grand tour. But refilling with the nose up is critical.

Though if you went that far I'm sure it bled properly, If it was me I would double check the coolant tank because I'm paranoid about overheating.
 
  #19  
Old 02-19-2019, 06:58 PM
gccch's Avatar
Senior Member
Thread Starter
Join Date: Jul 2018
Posts: 116
Received 13 Likes on 11 Posts
Default

I have checked it recently and it won't take any more. I'm pretty sure it's full. And the driveway I filled it in did have a slight upward slope.
 
  #20  
Old 02-19-2019, 11:29 PM
Doug's Avatar
Veteran Member
Join Date: Mar 2008
Location: Pacific Northwest USA
Posts: 24,743
Received 10,757 Likes on 7,101 Posts
Default

Good that you cleaned the radiator externally but a week's pay says it's partially clogged internally. Very common.

IMO, remove it for a professional cleaning at a radiator shop.

Cheers
DD
 
The following users liked this post:
Greg in France (02-20-2019)


Quick Reply: fan clutch repair



All times are GMT -5. The time now is 05:25 AM.