Remote Key Fob battery cover 3D scan needed!
#21
I did this as well a few years ago. I modeled it in SolidWorks and printed it in ABS on a FDM printer. I did make a small modification so the cover it held in place by a 1mm screw instead of a tab. It's easier to open that way. The images shown below look like they are done with a .010" or so filament diameter; my machine can go to .005" resolution so the finish and fill are a little denser. I didn't try acetone but it would certainly smooth the surface. I'm always concerned about changing dimensions on interior features. I'll did up images of the part I made just to further the discussion.
Or in other words.
How about someone posts the 3D model here so we can all print it easily?
#22
battery cover
Ok. This is the part I made. Sorry I don't know how to get the image smaller in the post. I think I did this part in .010" resolution; the .005" part will look a bit better. I can post the model as well if someone can tell me how. I may revisit the model and change it to match the original without the screw.
#23
I've had to redesign my cover a little, to make it stronger, since it is 3D printed and not pressure molded. It is impossible to make it as strong as the original using the same dimensions because of different manufacturing techniques, but the functionality is the same and the fitment looks good. I made the cover extra thick by 0.2mm, then sand it down to smooth it out. Acetone makes it even smoother. I already have few of them printed, PM me if anybody wants first batch.
#25
So I printed it in .005" resolution. The result was not appreciably better than the .010" version and it takes quite a bit longer to print. So I modified the model a little bit and I'll do more of these in .010" in a few days. They build pretty quickly so I can offer them at $20.00 each. I think I'll put it on eBay to manage the requests and payments. I've not done that before so give me a few days to work it out. I'll package the item with a #2 x 3/8 self tapping screw (it's not a common size so it will be easier if I buy a package of them). It will take a hole drilled in plastic (not the metal loop), I think #48 but I'll check it.
I'll also send the model to a guy early in the thread who will post it for those who want to try it on their own. However the parts off hobbyist printers may not work well, the retaining tabs are quite small and will be fragile in any case. Fused Deposition (FDM) ABS is a pretty robust material and it works well.
I'll also send the model to a guy early in the thread who will post it for those who want to try it on their own. However the parts off hobbyist printers may not work well, the retaining tabs are quite small and will be fragile in any case. Fused Deposition (FDM) ABS is a pretty robust material and it works well.
The following users liked this post:
watto700 (04-27-2019)
#28
Be advised that nileseh and I (mckarlas) both made 3D printed battery covers. I made mine as close to the original as possible (snaps into place), nileseh made his to use a small screw to secure the cover. When you are asking questions in this thread, please let us know which battery cover you are talking about or are interested in.
Thank You
Thank You
#29
Be advised that nileseh and I (mckarlas) both made 3D printed battery covers. I made mine as close to the original as possible (snaps into place), nileseh made his to use a small screw to secure the cover. When you are asking questions in this thread, please let us know which battery cover you are talking about or are interested in.
Thank You
Thank You
#30
The following users liked this post:
SleekJag12 (05-10-2019)
#31
Be advised that nileseh and I (mckarlas) both made 3D printed battery covers. I made mine as close to the original as possible (snaps into place), nileseh made his to use a small screw to secure the cover. When you are asking questions in this thread, please let us know which battery cover you are talking about or are interested in.
Thank You
Thank You
The following 2 users liked this post by Peter RM:
littlelic69 (06-27-2019),
SleekJag12 (06-23-2019)
#32
#34
off topic - X300 sliding roof
Jeff: Funny you should ask. Mine broke earlier this year. The short fix turned out to be that they are (were at the time?) still available. The part numbers are HNB1774AA for the right and HNB1775AA for the left. There is a Jaguar X300 Service Bulletin 13-39 9 (attached I think) that shows the assembly and part numbers. I don't think they were more than about $20 each. I don't recall the source, but I'm sure a search of those part numbers will yield something.
The longer fix (in the event they are no longer available) is probably the topic of a different thread, but summarized, I took the opportunity to measure all the components in the lift and slide mechanism and created CAD models of the lot. I also printed a preliminary part of most of the components to check dimensions against the original parts and updated the models. I did not use the parts, except for the die cast lever arms. One of mine broke on reassembly so I had replacements printed from stainless steel and replaced both. Not necessarily an easy task, but with enough machine tools it can be accomplished.
The models I have of the plastic parts have not yet been modified into a part that can be printed. I think it will actually be stronger than the injection molded part. Let me know if the parts are not available and I should be able to do something with it. However my printer is offline due to a factory move and won't be available until likely the end of November. If we go further with this, we probably should create a new topic so this doesn't get convoluted
Regards, Niles.
The longer fix (in the event they are no longer available) is probably the topic of a different thread, but summarized, I took the opportunity to measure all the components in the lift and slide mechanism and created CAD models of the lot. I also printed a preliminary part of most of the components to check dimensions against the original parts and updated the models. I did not use the parts, except for the die cast lever arms. One of mine broke on reassembly so I had replacements printed from stainless steel and replaced both. Not necessarily an easy task, but with enough machine tools it can be accomplished.
The models I have of the plastic parts have not yet been modified into a part that can be printed. I think it will actually be stronger than the injection molded part. Let me know if the parts are not available and I should be able to do something with it. However my printer is offline due to a factory move and won't be available until likely the end of November. If we go further with this, we probably should create a new topic so this doesn't get convoluted
Regards, Niles.
The following 2 users liked this post by nileseh:
MCX (12-07-2023),
SleekJag12 (11-02-2019)
#35
Join Date: Oct 2013
Location: Twin Waters, Sunshine Coast, QLD. Australia.
Posts: 414
Received 351 Likes
on
206 Posts
G’day Niles,
Thank you for your quick and informative response. Not long after I bought my car, around 12 years ago, I had to replace the plastic part of my tilt/slide mechanism and had to buy the whole assembly to get the one part, very expensive way to get a small part but at the time the only option available.
I’m going to try and JB weld my broken part but if that doesn’t work then I’ll contact you again about the possibility of making some replacements.
If I haven’t already mentioned it you keep fob battery covers are great.
Cheers,
Jeff.
Jeff.
Thank you for your quick and informative response. Not long after I bought my car, around 12 years ago, I had to replace the plastic part of my tilt/slide mechanism and had to buy the whole assembly to get the one part, very expensive way to get a small part but at the time the only option available.
I’m going to try and JB weld my broken part but if that doesn’t work then I’ll contact you again about the possibility of making some replacements.
If I haven’t already mentioned it you keep fob battery covers are great.
Cheers,
Jeff.
Jeff.
#38
I have battery covers on eBay, but they are not snap on. I replaced the snap feature with a small screw to hold the cover in place. This is the link with a picture:
https://www.ebay.com/itm/Jaguar-X300...r/143321765747
There is a cover that someone else printed that snaps in place, but I don't know the availability. If you scroll up on this thread, you should be able to find it.
Niles
https://www.ebay.com/itm/Jaguar-X300...r/143321765747
There is a cover that someone else printed that snaps in place, but I don't know the availability. If you scroll up on this thread, you should be able to find it.
Niles
#39
I just noticed that this question didn't come from who I thought. I did respond to it with this but sent it as a message to someone else in Australia.
This is what I see at my favorite source, SNG Barratt:
Sunroof Drain Support RH (HNB1774AA)
US$19.49 Special Order Goods - Estimated lead time 5 - 7 days
I'm not entirely why the "drain channel support" is primary in the description, but there you have it.
Niles
This is what I see at my favorite source, SNG Barratt:
Sunroof Drain Support RH (HNB1774AA)
US$19.49 Special Order Goods - Estimated lead time 5 - 7 days
I'm not entirely why the "drain channel support" is primary in the description, but there you have it.
Niles