XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

XJS Shooting Brake!! (pics)

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  #81  
Old 07-21-2015, 06:29 PM
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Default New progress on fuel filler door!

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  #82  
Old 07-21-2015, 07:44 PM
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It never ceases to impress me with the visulation of the folks that i come into contact with, well here on the forum. Great job on the roof and hatch , looks great in primer! Thanks for the updates!
 
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  #83  
Old 07-21-2015, 10:44 PM
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Love it Andy.. I am amazed at how poor the hatch fit was (at the roof line) on the original car pics I've seen / yours fits the roof line much better. Your C pillars are fantastic.

So, I'm thinking, you start making these for others too, new business venture! ;-)

Great work..

Jeff
 
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  #84  
Old 07-22-2015, 03:38 AM
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[QUOTE=

So, I'm thinking, you start making these for others too, new business venture! ;-)

Great work..

Jeff[/QUOTE]


So everything is easier the second time and third etc etc. I've had the (insane) thought, "You know, if I build another one it will be so much easier..." Lol
 
  #85  
Old 07-23-2015, 06:35 PM
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  #86  
Old 07-23-2015, 08:42 PM
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I'm impressed. What is your background with bodywork?
 

Last edited by Typhoon; 07-23-2015 at 08:45 PM.
  #87  
Old 07-24-2015, 12:41 AM
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If you're looking for a new Business Venture, why don't you Serialize your Build in one of those Custom Car Magazines.

They would probably pay good money for something like that and in any event you are sure to get a free Subscription.

An amazing job you've done by the way, as even with those step by step instructions, I am not sure that many of us, would be brave enough to give it a go.
 
  #88  
Old 07-24-2015, 04:29 AM
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Originally Posted by Typhoon
I'm impressed. What is your background with bodywork?
I've completed a couple of car restorations in the past and in the last few years have gotten more experience painting cars. (I'm a psychologist during the day)

What's been amazing about this project is how much slower and harder everything is. With a restoration you're replacing parts or sanding and painting and it's straightforward (usually- lol).

But this project is so much more complicated. Take for example, the rear hatch seal. I have to blend the upper hand of the stock 280Z seal with the bottom portion of the stock XJS seal which means grinding the lip of the hatch at different heights and testing the seal for fit. And all this on two pieces of metal from two different cars that I welded together. Finishing the top side of the bodywork for paint, and the bottom side for fit with the seal.
 
  #89  
Old 07-24-2015, 04:31 AM
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Originally Posted by orangeblossom
If you're looking for a new Business Venture, why don't you Serialize your Build in one of those Custom Car Magazines.

They would probably pay good money for something like that and in any event you are sure to get a free Subscription.

An amazing job you've done by the way, as even with those step by step instructions, I am not sure that many of us, would be brave enough to give it a go.
Thanks! I'm at least hoping to get included in Jalopnik. You have to brave or crazy to do this.
 
  #90  
Old 07-24-2015, 09:06 PM
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I've been doing my resto/ drivetrain swap for two years now, I initially thought 12 months tops! I still have an easy year left.
Working for money gets in the way of fun every time.
So yeah, it's amazing how much time these things take, especially if you try to do it right. That's why I always laugh when people say they've painted their own car in blogs, and the paint timeline is 2-3 weeks....no way, you farmed the painting out!
Fit and finish is what takes the time, it's quick to get 90% of the way there, but as you know, the last 10% with fitting door gaps, seals etc is the killer.

Originally Posted by bullittandy
I've completed a couple of car restorations in the past and in the last few years have gotten more experience painting cars. (I'm a psychologist during the day)

What's been amazing about this project is how much slower and harder everything is. With a restoration you're replacing parts or sanding and painting and it's straightforward (usually- lol).

But this project is so much more complicated. Take for example, the rear hatch seal. I have to blend the upper hand of the stock 280Z seal with the bottom portion of the stock XJS seal which means grinding the lip of the hatch at different heights and testing the seal for fit. And all this on two pieces of metal from two different cars that I welded together. Finishing the top side of the bodywork for paint, and the bottom side for fit with the seal.
 
  #91  
Old 07-25-2015, 05:39 PM
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Default Finishing the hatch...

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  #92  
Old 07-26-2015, 06:34 PM
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Default Roof supports

I had some problems with the Chevy truck roof oil canning on me when I was sanding it so I reinforced it by gluing some wood strips underneath. Used paint stirrers for one strip and some generic wood trim I had in the basement for the other strip (Not elegant I know but it was an experiment). Used the 3M 8115 panel adhesive again.

The 8115 is amazing, with that and those thin wood strips the roof was significantly reinforced but also retains enough flexibility to keep it from creasing when flexed.


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  #93  
Old 07-26-2015, 07:00 PM
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Default Roof filled with primer

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  #94  
Old 07-28-2015, 10:12 AM
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Just saying hi, visiting from the XJ40 forum and subscribing to the thread to follow your progress ....looks great!

all the best

Larry
 
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  #95  
Old 07-28-2015, 06:37 PM
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Originally Posted by Lawrence
Just saying hi, visiting from the XJ40 forum and subscribing to the thread to follow your progress ....looks great!

all the best

Larry

Thanks!
 
  #96  
Old 07-28-2015, 06:54 PM
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Default Rust repair on front chassis rails

Detour from shooting brake bodywork.

Scuffed up the rust on the front frame rails, sprayed Krud Kutter rust remover to address the rust and then sprayed Rustoleum heavy rust primer. (I love this stuff!!) Then sprayed truck bed coating.

Eastwood sells an "Internal Frame Coating" that is meant to coat the inside of parts inaccessible to regular paint. I liked the Eastwood paint but then discovered the Rustoleum paint, cheaper and seems to coat just as well. (I use the Eastwood tubing and brass 360 degree fitting attached to the Rustoleum paint).
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  #97  
Old 07-29-2015, 12:32 AM
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Diverting from your Amazing! Shooting Brake Conversion.

Where did you get that 'Car Port?'

Did you make it yourself?

How big is it and where can I get one?

You are such a Genius, that nothing would Surprise me!
 
  #98  
Old 07-29-2015, 03:55 AM
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Originally Posted by orangeblossom
Diverting from your Amazing! Shooting Brake Conversion.

Where did you get that 'Car Port?'

Did you make it yourself?

How big is it and where can I get one?

You are such a Genius, that nothing would Surprise me!
Carport is 22'X24', purchased from a dealer off Craigslist, I think I paid $1800 if I remember correctly.

I love it! makes huge difference in being able to work outside.
 
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  #99  
Old 07-29-2015, 10:46 AM
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Great work. Building and car!!!


My son had a similar need for shelter on his and her Sierra Nevada property. Found two GI surplus squad tents on Craigs List. Created end trusses for support in lieu of missing posts. One done. Four cars stored. Ancient Case tractor assisted in toque and anchor functions. One more squad tent to go. Lessons learned should go easier.


Way back when, school chum and I created A west Texas version of a "shooting brake". 29 Ford A coupe off a used car lots back row. Sixth bucks. Ran fairly well.
scroungy and "bodged" in places!!! Two kids transformed it, Redid the engine and running gear. Off with the top and fenders. Added 15" wheels and used sorta slick used tires. Off to the desert to "jack light" rabbits. One kid drives and the other stnds and shoots over the windshield.


Before that, the Ag class in high school did their version. Somewhat tired 34 Ford sedan. off wit the fenders. Same with cloth and wood top insert. One kid drives and room for three kids to shoot.


When WII came around west Texas kids could already shoot really well.


Carl
 
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  #100  
Old 07-29-2015, 06:01 PM
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Originally Posted by JagCad
Great work. Building and car!!!


My son had a similar need for shelter on his and her Sierra Nevada property. Found two GI surplus squad tents on Craigs List. Created end trusses for support in lieu of missing posts. One done. Four cars stored. Ancient Case tractor assisted in toque and anchor functions. One more squad tent to go. Lessons learned should go easier.


Way back when, school chum and I created A west Texas version of a "shooting brake". 29 Ford A coupe off a used car lots back row. Sixth bucks. Ran fairly well.
scroungy and "bodged" in places!!! Two kids transformed it, Redid the engine and running gear. Off with the top and fenders. Added 15" wheels and used sorta slick used tires. Off to the desert to "jack light" rabbits. One kid drives and the other stnds and shoots over the windshield.


Before that, the Ag class in high school did their version. Somewhat tired 34 Ford sedan. off wit the fenders. Same with cloth and wood top insert. One kid drives and room for three kids to shoot.


When WII came around west Texas kids could already shoot really well.


Carl
Clearly you have stories to spare!
 


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