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Dealer oops during 3 year service

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Old 02-09-2019, 04:00 PM
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Default Dealer oops during 3 year service

I brought my AWD S in for its 32k service this morning. Everything was going well until they went for the transmission/differential fluid change. According to the techs, two nuts that are welded to the chassis may have broken loose at the transmission mount so they can’t remove the bolts that keep the guard on. And even if they break the bolts off, they have to figure out how to put it back on. Looks like they will need to get their shop foreman and Jag HQ for the fix. Their ftype techs only work Tuesday thru Saturday, so I’ve got an FPace till Tuesday at the earliest.

Not blaming the dealership, I’ve had my issues with bolts breaking while working on my cars.

Does anyone know which bolts could be giving this trouble?
 
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Old 02-09-2019, 05:35 PM
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When you find out which bolts, let us know where they are! (ask the dealer for a diagram link from the Parts List)

That way we other owners could work on loosening them for when we do the transmission fluid replacement.
 
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Old 02-10-2019, 01:03 AM
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Old 02-10-2019, 09:07 AM
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Originally Posted by malbec
thank you for the link. Looks to be exactly the issue described to me.The description of the fix is hideous. Cut out and replace a section of the floor/chassis. Wow. 😪. seems like a multi week job.
 
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Old 02-13-2019, 02:00 PM
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Default Ooooooooof



I don’t know how many other nuts will break under the car going forward if work ever has to be done.

For thise of you going in for your 3 year service, good luck!
 
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Old 02-13-2019, 06:08 PM
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Is the panel in question an access to the transmission or the diff?
 
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Old 02-13-2019, 06:34 PM
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Originally Posted by Unhingd
Is the panel in question an access to the transmission or the diff?
It appears to be the AWD transfer box.
From an update posted by the OP in the thread linked in post #3 here:
"To update this after my conversation with their Service Manager today. What I was told by the Service Advisor was fundamentally incorrect. It was the Transfer Box fluid that was being changed as part of the service schedule and in order to do that the gearbox cross member needs to be removed. It was a captive nut within the chassis that came loose and necessitated the specialist works."
Lots of initial confusion in that thread that the OP was talking about the simple plastic undertray (the rear one) and two of the four bolts which hold that tray on. I have removed that tray at least three times (it needs to come off to access the sump plug) and never had a problem with "captive nuts" so I couldn't figure out what they were talking about and I put it down to some difference in the way the tray was attached on an AWD compared to a RWD.
But it's not the tray at all, it's a gearbox cross member and the captive nuts on the top of it.
 
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Old 02-13-2019, 06:41 PM
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Originally Posted by OzXFR
It appears to be the AWD transfer box.
From an update posted by the OP in the thread linked in post #3 here:
"To update this after my conversation with their Service Manager today. What I was told by the Service Advisor was fundamentally incorrect. It was the Transfer Box fluid that was being changed as part of the service schedule and in order to do that the gearbox cross member needs to be removed. It was a captive nut within the chassis that came loose and necessitated the specialist works."
Lots of initial confusion in that thread that the OP was talking about the simple plastic undertray (the rear one) and two of the four bolts which hold that tray on. I have removed that tray at least three times (it needs to come off to access the sump plug) and never had a problem with "captive nuts" so I couldn't figure out what they were talking about and I put it down to some difference in the way the tray was attached on an AWD compared to a RWD.
But it's not the tray at all, it's a gearbox cross member and the captive nuts on the top of it.
Yaaay! Issue doesn’t apply to the RWD.
 
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Old 02-13-2019, 09:01 PM
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Originally Posted by Unhingd

Yaaay! Issue doesn’t apply to the RWD.
I don’t know how we can assume that they didn’t have welding issues with any captive nuts on these cars?
 
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Old 02-14-2019, 02:48 AM
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Originally Posted by Joseph Ippolito


I don’t know how we can assume that they didn’t have welding issues with any captive nuts on these cars?
Perhaps not, but the affected nut locations don't appear to even exist on the RWD.

 
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Old 02-19-2019, 10:46 AM
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Update: they’ve used hole saws to drill through the floors, and the car will now move to the body shop for welding the nuts back in, and they will then weld back the material they removed from the drilling w/hole saws.
 
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Old 02-19-2019, 05:14 PM
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Originally Posted by Joseph Ippolito
Update: they’ve used hole saws to drill through the floors, and the car will now move to the body shop for welding the nuts back in, and they will then weld back the material they removed from the drilling w/hole saws.
Seems like an acceptable solution.
 
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