XJ XJ6 / XJR6 ( X300 ) 1995-1997

Exhaust Manifold Repair

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Old Jan 19, 2026 | 04:08 PM
  #21  
Parker 7's Avatar
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I found replacement downpipe studs ( 4 totoal ) at Welch Jaguar Parts out of Ohio real cheap and quick

Tried the large and small hardware store bins of 20 different stud sizes to no avail

That threading of the 2 small solid lines into the sides of the exhaust manifold got me , so may want to start them in free air before moving exhaust 2 castings into their position

True on the cooling of the ignition coils

California has a different engine ECU that may tweek the exhaust products for their emissions , at least on the TSB 493 EGR upgrading including the replacing upgraded PROMS ( data array maps )
 

Last edited by Parker 7; Jan 19, 2026 at 04:54 PM.
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Old Jan 19, 2026 | 04:46 PM
  #22  
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From old school thought , the proper way to set up for crack welding is to build a heavy and I mean boiler plate fixture and bolt on manifolds , Place whole bolted on fixture in a preheating oven then weld , the cool down procedure is to place back in oven

Now the challenge is finding someone that does that procedure

The yard I pull parts from has a X300 that may have downpipes , only visual if they are or not cracked
 

Last edited by Parker 7; Jan 19, 2026 at 04:48 PM.
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