XJ XJ8 / XJR ( X308 ) 1997 - 2003

OBDII wiring, fuse & relay

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Old Oct 27, 2014 | 10:46 AM
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Default OBDII wiring, fuse & relay

I wonder if anyone can help me with a problem I have on my 1997 RHD XJ8 4.0 Sovereign.

The OBDII port has not functioned in the 5 years that I've had the car. My dealer is not able to interface to it and when I plug in my Bluetooth module, it doesn't even indicate the power light.

I have wondered if there's a break in one or more of the wires through chafing. However, it's extremely difficult to access any slack on the wires to the plug without taking out the scuttle panels and centre console.

Today, I wiggled the plug and could hear a clicking sound behind me when the plug wires were moved. On closer scrutiny, I tracked the sound down to a brown relay in the RH heelboard fuse and relay panel.

The problem is that I don't know what is this relay and also which is the correct fuse(s) for the system. Because I have a very early 1997 car, Jaguar didn't seem to have any owners handbooks for the new XJ8 and the car was supplied new with an x300 handbook!

Captains Jaguar cathouse diagrams are hard to track down these days but the 2000 MY diagram seems to indicate that the fuse is in the LH heelboard not the RH heelboard. I don't know if 1997 cars are different.

So, I'd be very grateful if anyone knows:

-What is the correct fuse (or fuses) that control the OBDII plug?
- Is the brown relay in the RH heelboard also controlling the power supply?
- Does anyone know the pinout of the OBDII plug, in particular which are the direct and ignition-controlled pins + also the earth pins? I could then run independent power and earth wires to these pins to eliminate any issues that might exist with these wires.

Tks for any suggestions

Paul
 
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Old Oct 27, 2014 | 11:04 AM
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Well, I checked that LH fuseboard and there was no fuse in position 4 which the 2000MY diagram indicated was the OBDII fuse. So I put a 5a fuse in and it immediately sparked and blew as I pressed it in.

So I guess that might indicate that the power wire is grounding out somewhere between the fuse and the plug?

If I now knew the pinout of the plug, I suppose I could run a (fused) wire direct from the battery side of that fuse junction direct to the OBDII plug and see if that solves my issue?

Paul
 
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Old Oct 27, 2014 | 07:59 PM
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The fuses listed on a 98 are #4 in the LH heelboard and #4 in the trunk fusebox.

Here's the breakdown- another member had the same issue. I'll look and see if he found a fix.
 
Attached Thumbnails OBDII wiring, fuse & relay-obd-power.jpg  
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Old Oct 28, 2014 | 07:40 AM
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Rob,

Tks for that. If I've read that diagram correctly, that implies that Pin 16 (wire colour NU) is taking a direct battery power feed via Fuse #4 in the heelboard. And because it shows that there is a Ignition Position II power feed going to Pin 9 (wire colour WK), then is this coming via Fuse #4 in the boot fusebox?

Tks again

Paul
 
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Old Oct 28, 2014 | 04:49 PM
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You are correct. There are also two switched grounds, going through the ignition switch.

This is all based on the 98 drawings, dated September 97.
 
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Old Oct 31, 2014 | 12:11 PM
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Well after 4 days effort it's finally sorted!

I had established that without the ignition on, the brown auxiliary circuit relay clicked every time I wiggled the OBDII plug. Also, the direct battery feed fuse blew every time I put a fuse in. So, a ground of wire 16 seemed likely.

Lying upside down in the drivers footwell, I quickly realised that Jaguar had tried to minimise the wire lengths and I would be unable to access more than the last 2 inches of wires leading to the plug. However, I could just see that a number of the wires had chafed about 6 inches back (there are a lot of sharp bare metal edges down there!

It seemed that the only way I could realistically access the chafed area would be to take out the aircon controls, the radio, and unfortunately the whole of the centre console. I could then try and thread the OBDII plug back into the area behind the radio and try to sort the chafed wires from there.

All of the above eventually came out and then I did something that no owner should ever do! I unbolted the bracket that holds the OBDII plug to the outside of the forward part of the transmission tunnel. Big mistake! The bracket is attached on the inside of a tubular bracket that is bolted to the transmission tunnel and which seems to provide support to the whole of the dash. As the bolt came out, the tubular bracket dropped 1" and I knew straight away this was going to be a complete pain to get back in place.

I carefully cut free some of the ties around the loom and now managed to wiggle the OBDII plug back behind the radio recess. It still wasn't easy but I could just reach the chafed wires. I separated the wires with small strips of rubber between them and then put a new fuse in #4 in the LH heeelboard and connected the battery. The fuse didn't blow! I then connected my Bluetooth OBDII module and it lit up! I started the car, launched the app on my smartphone and Bingo! All the readouts were working and I could scan for fault codes (although because the battery had been disconnected, it didn't find any!) I did notice that one of the lambda sensors was almost flatlining without the expected fluctuations when I blipped the throttle. So, I'll need to check that out.

I then carefully (and with difficulty!) put some small strips of insulating tape around the chafed wires, threaded the plug back to its mounting point, checked it was still working and started the reassembly of the car. It took me a whole day (Yes!) to get that tubular bracket lined back up with the captive nut. Everything else was ok.

So, after 4 days I now have my OBDII plug working. 4 days to put a bit of tape around a few wires! Don't you just love old cars?!

Paul
 

Last edited by ptjs1; Oct 31, 2014 at 04:43 PM.
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Old Oct 31, 2014 | 01:34 PM
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Excellent work, you should be proud of yourself!
 
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Old Oct 31, 2014 | 04:44 PM
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...and thanks again for help on the fuses and wiring diagram, Rob!

Paul
 
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