XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

What do I need to take out to replace fan clutch ?

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  #21  
Old 08-11-2017, 03:45 PM
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Okay, I think there has been too mich panicing here lately. Yes, turning these engines backwards can cause problems. BUT the tensioners has enougg slack for about 1/4 turn. How do I know? 'Cos I tested it. A couple of millimetres (degrees) will not destroy the tensioner. You just need some feel. Best is simple: hold a ratchet on the front nut of the crank and use that as a counter lever if you don't like the idea... Nothing else...
 
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  #22  
Old 08-11-2017, 06:47 PM
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Originally Posted by orangeblossom
Hi Mac

Changing the Fan Clutch looks deceptively Simple, for as you look down at the Fan Clutch there are only FOUR LITTLE NUTS to undo.

How hard can it be, what could possibly go Wrong?

The Answer to that is a lot in a short space of time, its nowhere near as easy as it looks.

In a Hypothetical Situation, you could put a Spanner on one of those Nuts and then try and undo it.

That Nut will be on there really tight and so you start to pull on the Spanner a little bit harder.

The Engine-Belts and Fan Boss are all holding Still and are not moving, so you then pull on that Spanner a little bit harder.

Then Suddenly and without Warning, your pulling on the Spanner, overcomes the Friction of the Bearings, which then has the Engine TURNING BACKWARDS (The Wrong Way!)

There is no way back from this and although it won't be obvious, there is a VERY BIG CHANCE that you have just caused Thousands of dollars worth of damage to the Engine.

If you had to get a Shop to attempt to try and fix it.

Which could be a Broken Chain Tensioner at the very minimum.

A very expensive little Job for a Shop to Fix.

If you find you absolutely have to do this Job, then you need to Slack off the Pulley Tensioner (which is not the same as the Chain Tensioner)

The Pulley Tensioner is the Wheel that tightens up the drive belt of the FAN BOSS to make the Fan Boss Spin.

Under no Circumstances must the Fan Boss be allowed to Turn, while you are undoing those FOUR NUTS.

Slackening off the Pulley Tensioner 'May' just give you a prayer if something goes wrong but don't rely on it.

Getting those Four Bolts undone can be a real PIA and getting them back on again can drive you to Drink and Self Harming.

Just by shear coincidence, I'm doing this very job on my own Car and although I've done it a couple of times, its already taken Two Days.
Thank you
I will use my impact, no leverage needed.Just found out from JigJag impact wont work. I will loosen the fan belt if clutch proves to be bad. Thanks again
 

Last edited by macdoesit; 08-12-2017 at 02:52 PM.
  #23  
Old 08-12-2017, 09:11 AM
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There's no room for getting any kind of impact tool in there. Open end wrenches fit in and are fine.

It seems to me that removing the fan belt is an easy and sensible precaution before removing the fan. That will prevent any chance of turning the motor backwards during the job. It doesn't do a great job of holding the fan still anyway, and if it did, you have trouble getting to all four screws.

Holding the fan still to remove the nuts is not hard. I use a very large flathead screwdriver between a nut and the shaft of the fan as a lever. I've done it as Daim suggests, using another spanner. The nuts aren't very large or tight and shouldn't take much effort.

The fan has to move away from the engine as the nuts are undone so that the nuts have sufficient room to be fully undone, and that's really the only tricky bit. That and the three-dimensional, interlocking, fan-shroud-parts puzzle.



 

Last edited by JigJag; 08-12-2017 at 09:48 AM.
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  #24  
Old 08-12-2017, 09:55 AM
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Originally Posted by macdoesit
Grant, I swept my driveway clean,backed the car out.
Put water hose and air hose on passenger side where stat goes.
Water and air gushed out the driver stat housing, did this for 5 minutes.
closed off upper rad hose driver side, put rad caps on stuck water hose in upper passenger side, water gushed out bottom rad hose, added air with water for 5 minutes.
Does not seem to be any blockage in engine or rad and no debris on drive way.
Earlier I cleaned between evap and rad, no significant trash.
I then put shop light between fan and rad and I could plainly see light from looking thru the evap and rad fins.
I will install new stats and new coolant, put all back together, get engine to running temp, check fan clutch and cross fingers.
Thats probably as good as you are going to get it without removing other items for rear cylinder access. Pushing through the front on one side will only get to ABOUT #4 cylinder in reality, then flow across and out the other side. It will move some stuff around thats about all.

Have you flushed the heater core in both directions/????, if not, there will be mud in there.

When refilling make sure the heater tap is WIDE open, and that is with the external lever in the DOWN position.

Adding to the previous thread, I would be VERY careful about leaving any cleaning stuff sitting in the block for too long. Most of the half decent ones, and I do not use any at all, are quite aggressive, and could damage the alloy block and other bits. Read the label and do not deviate at all.
 
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  #25  
Old 08-12-2017, 02:44 PM
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Originally Posted by Grant Francis
Thats probably as good as you are going to get it without removing other items for rear cylinder access. Pushing through the front on one side will only get to ABOUT #4 cylinder in reality, then flow across and out the other side. It will move some stuff around thats about all.

Have you flushed the heater core in both directions/????, if not, there will be mud in there.

When refilling make sure the heater tap is WIDE open, and that is with the external lever in the DOWN position.

Adding to the previous thread, I would be VERY careful about leaving any cleaning stuff sitting in the block for too long. Most of the half decent ones, and I do not use any at all, are quite aggressive, and could damage the alloy block and other bits. Read the label and do not deviate at all.
Thanks Grant, I did not do the heater back flush because when I turn heat on it puts out very hot air on high so I assumed it was clean, am I wrong ?
 
  #26  
Old 08-12-2017, 02:48 PM
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Originally Posted by JigJag
There's no room for getting any kind of impact tool in there. Open end wrenches fit in and are fine.

It seems to me that removing the fan belt is an easy and sensible precaution before removing the fan. That will prevent any chance of turning the motor backwards during the job. It doesn't do a great job of holding the fan still anyway, and if it did, you have trouble getting to all four screws.

Holding the fan still to remove the nuts is not hard. I use a very large flathead screwdriver between a nut and the shaft of the fan as a lever. I've done it as Daim suggests, using another spanner. The nuts aren't very large or tight and shouldn't take much effort.

The fan has to move away from the engine as the nuts are undone so that the nuts have sufficient room to be fully undone, and that's really the only tricky bit. That and the three-dimensional, interlocking, fan-shroud-parts puzzle.



Okay thanks, I did not realize an impact would not work, your pics surely show that it wont. Thanks again
 
  #27  
Old 08-12-2017, 07:27 PM
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Hi Mac

As has been already said an Impact Wrench won't work.

But this is the Method I use.

First of all Slacken off the Belt Tension Adjuster for the Boss, which as you will see from the Photo is a Pulley Wheel which is moved by an Arm.

Ideally the Adjusting Nuts should be free enough to turn with your Fingers once you undo the Lock Nut (on the Same Rod)

There are Two main reasons for doing this and one is to 'HELP' to avoid accidentally turning the Engine.

Which you absolutely DO NOT WANT TO DO as if you turn it the wrong way you could damage the Engine or maybe even wreck it altogether.

So slackening the Belt adjuster may help the Boss to Slip on the Belt, rather than to grip the Belt and Turn the Engine over which could Wreck it.

Don't completely rely on that, just be very careful NOT to let the Engine turn.

The other reason to Slacken the Boss Belt Adjuster, is that when you have undone one Nut, you can then turn the Boss to get to the next nut.

Its only the Boss you want to Turn DO NOT TURN THE ENGINE.

Assuming that you've slackened off the Boss Belt Adjuster, put a long thin Screwdriver between Two of the Nuts that you are not moving (at the time)

In other words use the Screwdriver to Jam the Boss to prevent it from Turning, while you undo one of the other Nuts with a Spanner.

Then Rinse and repeat for the other 3 Nuts.



Using the Blade of a Screwdriver to prevent the Boss from Turning while you undo one of the Nuts, then 'Rinse and Repeat' to undo the others.




Slacken off the Boss Belt Tensioner Wheel, which will make it easier to get to each nut in turn. BUT DO NOT ALLOW THE ENGINE TO MOVE WHILE YOU DO THIS.
Only turn the Boss and nothing more
 
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  #28  
Old 08-12-2017, 09:20 PM
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Originally Posted by macdoesit
Thanks Grant, I did not do the heater back flush because when I turn heat on it puts out very hot air on high so I assumed it was clean, am I wrong ?
I would also assume it to be OK, and any crud is already back in the radiator.

Its just a habit thing with me to flush that heater whenever the chance arrives, as it spends a lot of time closed off with no/little flow, and then when needed, all that settled stuff simply goes back to the radiator.

As for rotating that engine via the fan and or hub bolts, you would want to be very good. They will loosen, or the belt slip, long before moving that engine. The hub pulley will slip in the belt, and if it dont, that belt is STUPID tight and whoever did that needs a "slap", and NO alcohol for a week at least.

I removed fans on these long before the Internet, yes I am that old, and never thought anything of engine rotation, as it just does not happen.

Daim is also correct, that PLASTIC tensioner does have some give, as does the loooooong chain, and 99% you will be OK, but if that tensioner is "on the edge" as most will now be due to age, a reverse rotation is all that it may take to snap it.
 

Last edited by Grant Francis; 08-13-2017 at 04:48 AM.
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  #29  
Old 08-13-2017, 01:43 AM
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Originally Posted by orangeblossom
Hi Mac

Changing the Fan Clutch looks deceptively Simple, for as you look down at the Fan Clutch there are only FOUR LITTLE NUTS to undo.

How hard can it be, what could possibly go Wrong?

The Answer to that is a lot in a short space of time, its nowhere near as easy as it looks.

In a Hypothetical Situation, you could put a Spanner on one of those Nuts and then try and undo it.

That Nut will be on there really tight and so you start to pull on the Spanner a little bit harder.





The Engine-Belts and Fan Boss are all holding Still and are not moving, so you then pull on that Spanner a little bit harder.

Then Suddenly and without Warning, your pulling on the Spanner, overcomes the Friction of the Bearings, which then has the Engine TURNING BACKWARDS (The Wrong Way!)

There is no way back from this and although it won't be obvious, there is a VERY BIG CHANCE that you have just caused Thousands of dollars worth of damage to the Engine.

If you had to get a Shop to attempt to try and fix it.

Which could be a Broken Chain Tensioner at the very minimum.

A very expensive little Job for a Shop to Fix.

If you find you absolutely have to do this Job, then you need to Slack off the Pulley Tensioner (which is not the same as the Chain Tensioner)

The Pulley Tensioner is the Wheel that tightens up the drive belt of the FAN BOSS to make the Fan Boss Spin.

Under no Circumstances must the Fan Boss be allowed to Turn, while you are undoing those FOUR NUTS.

Slackening off the Pulley Tensioner 'May' just give you a prayer if something goes wrong but don't rely on it.

Getting those Four Bolts undone can be a real PIA and getting them back on again can drive you to Drink and Self Harming.

Just by shear coincidence, I'm doing this very job on my own Car and although I've done it a couple of times, its already taken Two Days.



If you've had the misfortune to have done this is there any way to check for damage
 
  #30  
Old 08-13-2017, 02:34 AM
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Hi Brinny

I am super Paranoid about turning the Engine backwards because I accidentally did it myself when I was changing a Fan.

As there was enough Friction in the belts to allow that to happen when I levered the Boss round.

The worst thing is, its so easy to do without realizing what is happening.

Fortunately I didn't turn it too far but when I Started the Engine, then all hell broke loose with a lot of clattering that was making me think that I had a dropped Valve.

After a few nervous Start ups, the problem corrected itself with no damage done and has run like a bird ever since.

But after that experience, I am very careful to make sure the Engine does not accidentally turn.
 

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