Engine Bits Removal for Painting
#2
#4
The cover that says V8 is pretty easy to remove, but the intercoolers are much more work. The bolts to remove them require the supercharger to be removed, which requires a bunch of stuff. I did paint all of this with my XJR when I rebuilt the supercharger a year ago. There is an engine paint that works great for this that I used, i am posting what I posted in the X308 forum. That paint was an excellent match. Looks beautiful!
I'd do what the others say about masking and painting in place, otherwise it's a weekend project to remove all the stuff, and really about $400 worth of parts you should replace if you have it off (valley hoses, intercooler hoses, vacuum tubing, gaskets, etc).
I'd do what the others say about masking and painting in place, otherwise it's a weekend project to remove all the stuff, and really about $400 worth of parts you should replace if you have it off (valley hoses, intercooler hoses, vacuum tubing, gaskets, etc).
I followed the JTIS procedures that are available here in Jim Lombardi's excellent post:
I bought this kit to rebuild the SC:
Fits Jaguar XJR XKR M112 Eaton supercharger Rebuild Needle Snout Bearings Seal | eBay
And I bought these Valley Hoses:
NNE3946CA
Jaguar AJ87634 HVAC Heater Hose Heater Hose | eBay
AJ87634
Jaguar NNE3946CA HVAC Heater Hose Heater Hose | eBay
The job to remove the SC from the vehicle took a little over 2 hours to do alone, and was pretty straightfoward. I did have my dad help on actually lifting the SC out since I didn't want to juggle it and bang it around and possibly snag wiring and vacuum hoses. That was maybe a minute of fiddling.
Things went EXACTLY to plan and the docs are EXCELLENT, and I only broke a small t-connector on a throttle body vacuum hose ($5 on ebay from jaguarpartsplace), and realized that the connector from the coolant overflow tank to the thermostat housing ($16 on ebay from rusnak jaguar) was cracked internally on the norma connector, and the stupid fitting for the brake booster vacuum line to the throttle elbow ($15 from jaguarpartsplace). I say "only" broke because on Corvettes I've owned, the plastic at this age made it a crapshoot of how brittle and likely something is to break. I usually just bought every single vacuum and plastic hose on that car and replaced them.
Tonight I am sucking out the SC oil, and separating the snout from the body of the SC. My dad is a machinist (I'm a software engineer), and I don't have a great press at home, so he's taking the SC to work and his going to clean the case, snout, the V8 plate and the intercooler manifolds in the parts washer, and then remove and install the 4 bearings sometime this week.
I am also going to be doing a paint job on the SC since it looks like much powder coat is missing and looks really crappy. Per Dr. D's post, I am trying this color:
Since the whole shebang is off the car, it'll match!
Question though, is the 10% pulley really that big of a difference, it's $170 and not hard to machine the snout with access to a full machine shop.
Jaguar s Type R 4 2 4 0 supercharger 10 Performance Pulley 1998 2009 Eaton M112 | eBay
Hi
Here is a bunch of JTIS21 extracts that make up the 9 PDF files I created that give instructions & illustrations on the Supercharger Removal & Installation.
The Supercharger R&I PDF calls out 8 other procedures that I also extracted into PDF files. I am not sure that all these procedures are needed (maybe other members have actually removed the supercharger) and there maybe some shortcut methods that have been used.
Here are the PDF files:
XJR 98-03 Supercharger R&I.pdf
Attachment 12165
XJ SC 98-03 Radiator Coolant Drain Fill Bleed R&I.pdf
Attachment 12166
XJ 98-03 Air Cleaner R&I .pdf
Attachment 12167
XJ 98-03 Throttle Body R&I.pdf
Attachment 12168
XJ 98-03 EGR Valve R&I.pdf
Attachment 12169
XJ SC 98-03 Throttle Body Elbow R&I.pdf
Attachment 12170
XJ SC 98-03 Supercharger Outlet Pipe R&I.pdf
Attachment 12171
XJ SC 98-03 Coolant Outlet Pipe R&I.pdf (new pdf with SC info in place of old pdf without SC info) change made 11/19/2012
Attachment 26326
XJ SC 98-03 Supercharger Drive Belt R&I.pdf
Attachment 12173
Wow, seems like a lot of work.
Jim Lombardi
Here is a bunch of JTIS21 extracts that make up the 9 PDF files I created that give instructions & illustrations on the Supercharger Removal & Installation.
The Supercharger R&I PDF calls out 8 other procedures that I also extracted into PDF files. I am not sure that all these procedures are needed (maybe other members have actually removed the supercharger) and there maybe some shortcut methods that have been used.
Here are the PDF files:
XJR 98-03 Supercharger R&I.pdf
Attachment 12165
XJ SC 98-03 Radiator Coolant Drain Fill Bleed R&I.pdf
Attachment 12166
XJ 98-03 Air Cleaner R&I .pdf
Attachment 12167
XJ 98-03 Throttle Body R&I.pdf
Attachment 12168
XJ 98-03 EGR Valve R&I.pdf
Attachment 12169
XJ SC 98-03 Throttle Body Elbow R&I.pdf
Attachment 12170
XJ SC 98-03 Supercharger Outlet Pipe R&I.pdf
Attachment 12171
XJ SC 98-03 Coolant Outlet Pipe R&I.pdf (new pdf with SC info in place of old pdf without SC info) change made 11/19/2012
Attachment 26326
XJ SC 98-03 Supercharger Drive Belt R&I.pdf
Attachment 12173
Wow, seems like a lot of work.
Jim Lombardi
I bought this kit to rebuild the SC:
Fits Jaguar XJR XKR M112 Eaton supercharger Rebuild Needle Snout Bearings Seal | eBay
And I bought these Valley Hoses:
NNE3946CA
Jaguar AJ87634 HVAC Heater Hose Heater Hose | eBay
AJ87634
Jaguar NNE3946CA HVAC Heater Hose Heater Hose | eBay
The job to remove the SC from the vehicle took a little over 2 hours to do alone, and was pretty straightfoward. I did have my dad help on actually lifting the SC out since I didn't want to juggle it and bang it around and possibly snag wiring and vacuum hoses. That was maybe a minute of fiddling.
Things went EXACTLY to plan and the docs are EXCELLENT, and I only broke a small t-connector on a throttle body vacuum hose ($5 on ebay from jaguarpartsplace), and realized that the connector from the coolant overflow tank to the thermostat housing ($16 on ebay from rusnak jaguar) was cracked internally on the norma connector, and the stupid fitting for the brake booster vacuum line to the throttle elbow ($15 from jaguarpartsplace). I say "only" broke because on Corvettes I've owned, the plastic at this age made it a crapshoot of how brittle and likely something is to break. I usually just bought every single vacuum and plastic hose on that car and replaced them.
Tonight I am sucking out the SC oil, and separating the snout from the body of the SC. My dad is a machinist (I'm a software engineer), and I don't have a great press at home, so he's taking the SC to work and his going to clean the case, snout, the V8 plate and the intercooler manifolds in the parts washer, and then remove and install the 4 bearings sometime this week.
I am also going to be doing a paint job on the SC since it looks like much powder coat is missing and looks really crappy. Per Dr. D's post, I am trying this color:
Question though, is the 10% pulley really that big of a difference, it's $170 and not hard to machine the snout with access to a full machine shop.
Jaguar s Type R 4 2 4 0 supercharger 10 Performance Pulley 1998 2009 Eaton M112 | eBay
Last edited by 80sRule; 06-02-2017 at 08:58 PM.
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dsd (06-02-2017)