2004 Pontiac Sunfire door panels

January 5, 2010

18

0

Description:
Customized these door panels with the green vinyl.

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Template piece on top of vinyl

Template piece on top of vinyl

0 2010/01/05 21:49:22 m0t0rm0uth

Template for vinyl over speaker cover

Template for vinyl over speaker cover

0 2010/01/05 21:49:22 m0t0rm0uth

Fabric removed from lower portion of panel (speaker cover)

Fabric removed from lower portion of panel (speaker cover)

0 2010/01/05 21:49:22 m0t0rm0uth

Traced around template on back of vinyl

Traced around template on back of vinyl

0 2010/01/05 21:50:41 m0t0rm0uth

Trimmed vinyl to about 1 inch beyond template outline

Trimmed vinyl to about 1 inch beyond template outline

0 2010/01/05 21:50:41 m0t0rm0uth

Cut corners from vinyl where it may overlap around template

Cut corners from vinyl where it may overlap around template

0 2010/01/05 21:50:41 m0t0rm0uth

Cut bird-beaks and slits where the vinyl will be curved

Cut bird-beaks and slits where the vinyl will be curved

0 2010/01/05 21:56:57 m0t0rm0uth

Both panels completely cut

Both panels completely cut

0 2010/01/05 21:56:57 m0t0rm0uth

Vinyl glued onto panel template and ready to install on car door panel

Vinyl glued onto panel template and ready to install on car door panel

0 2010/01/05 21:56:57 m0t0rm0uth

Front view of lower panel

Front view of lower panel

0 2010/01/05 21:58:58 m0t0rm0uth

Top panel old covering

Top panel old covering

0 2010/01/05 21:58:58 m0t0rm0uth

New vinyl ready to go - note the 90-degree marks at the bottom of the vinyl. Those are where the top of the piece will be.

New vinyl ready to go - note the 90-degree marks at the bottom of the vinyl. Those are where the top of the piece will be.

0 2010/01/05 21:58:58 m0t0rm0uth

Vinyl glued on top portion of top piece

Vinyl glued on top portion of top piece

0 2010/01/05 22:00:37 m0t0rm0uth

Bird-beaks and slits cut in vinyl

Bird-beaks and slits cut in vinyl

0 2010/01/05 22:00:37 m0t0rm0uth

Lower portion of top piece stretched and glued in place

Lower portion of top piece stretched and glued in place

0 2010/01/05 22:00:37 m0t0rm0uth

Door panel reassembled

Door panel reassembled

0 2010/01/05 22:01:59 m0t0rm0uth

Finished product reinstalled onto door - door open

Finished product reinstalled onto door - door open

0 2010/01/05 22:01:59 m0t0rm0uth

Finished product reinstalled onto door - door closed

Finished product reinstalled onto door - door closed

0 2010/01/05 22:01:59 m0t0rm0uth