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Recent
Commented
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Aluminium CupHolder Mod
PKWise
December 22, 2022
32
0
Working prototype Cupholder upgrade. 6061 series polished Aluminium. CAD/CAM produced.
Read more ยป
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0
2022/12/22 05:30:01
PKWise
Plan view showing Arm fully extended over the leather edge of armrest but no further than full inner circle.
0
2022/12/23 02:31:28
PKWise
0
2022/12/22 05:29:49
PKWise
The outside dimensions of the Aluminium body and stowed Arms is the same as the plastic it replaced. Therefor, the cupholder closes fully in exactly the same way.
0
2022/12/22 05:29:57
PKWise
The original cupholder had sprung plungers to retain cups. These are deleted in favour of sprung arms but this image reveals the old slot in the lower plastic section and also the 3 types of M3 screws used.
0
2022/12/22 05:29:31
PKWise
0
2022/12/22 05:29:38
PKWise
0
2022/12/22 05:29:39
PKWise
0
2022/12/22 05:29:46
PKWise
Max opening is diameter 74mm
0
2022/12/22 05:30:02
PKWise
The Arm hinge profile protrudes when stowed, so a small clearance needs to be cut out of the plastic on both sides - see other pic.
0
2022/12/22 05:29:34
PKWise
0
2022/12/22 05:30:00
PKWise
The white hatched areas need to be trimmed away from the plastic housing to enable the new Arms to clear when closing/opening.
0
2022/12/22 05:29:42
PKWise
0
2022/12/22 05:29:53
PKWise
The Arm hinge profile protrudes when stowed, so a small clearance needs to be cut out of the plastic (hatched area) on both sides.
0
2022/12/23 02:44:47
PKWise
To give the Arms free swing action, a clearance radius needs to filed on the lower plastic edges as shown.
0
2022/12/27 05:18:06
PKWise
The existing torsion springs can sometimes prove to be too old or weak and so new replacements will be required.
0
2022/12/22 05:29:40
PKWise
The dia 4mm hole position relative to the 6mm corner is critical to keep maximum arm opening to full round. Notice the 18.9mm length is correct on STEP and STL files but this dimension is not shown on pdf drawing.
0
2022/12/22 05:29:37
PKWise
0
2022/12/22 05:29:51
PKWise
I added a small post (max 35mm high) to lift the sprung arms clear of the leather sides. This post is optional and only necessary if your Cupholder deployment spring has become weak.
0
2022/12/22 05:29:24
PKWise
The existing torsion springs can sometimes prove to be too old or tired and so new replacements will be required.
0
2022/12/22 05:29:40
PKWise
0
2022/12/22 05:29:36
PKWise
0
2022/12/22 05:29:58
PKWise
0
2022/12/22 05:51:14
PKWise
0
2022/12/22 05:29:55
PKWise
0
2022/12/22 05:29:35
PKWise
Both Arm pivot bolt heads require clearance cut into the plastic. This work is not normally visible which is good because i made a mess of it.
0
2022/12/22 05:29:29
PKWise
0
2022/12/22 05:29:37
PKWise
Underside of arm action showing hinge profile that limits swing arc giving min -to- max clamp range of 45mm -to- 74mm cup OD.
0
2022/12/22 05:29:41
PKWise
0
2022/12/22 05:51:16
PKWise
I added a small post (max 35mm high) to lift the sprung arms clear of the leather sides. This post is optional and only necessary if your Cupholder deployment spring has become weak.
0
2022/12/22 05:29:21
PKWise
0
2022/12/22 05:29:45
PKWise
0
2022/12/22 05:51:17
PKWise