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More problems... Low coolant dummy light

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Old Aug 16, 2011 | 07:11 PM
  #21  
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if it's the hose under the bottom of the supercharger, the coolant will be on the backside of the engine and on the belly pan.

Last night I pressure tested the car and I found a pinhole within minutes. The hole is on the S shaped line that wraps around the coolant expansion tank and then goes near the snout of the blower. I'm not sure but I think it attaches to the thermostat or something else toward the middle of the engine, toward the top. It should be easy to replace.

The part was AJ811771. I did a quick glance over the net but ended up ordering from the local dealer. The cost out the door was $86. Fortunately, it looks like an easy repair.

By the way, I also used the harbor freight radiator pressure testing kit. It comes with tons of differnt caps to fit just about all applications. It cost $100 but I had a 20% off coupon.
 
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Old Aug 16, 2011 | 07:31 PM
  #22  
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While you're making a coolaid mess change the thermostat. Trust me on this one...

Have I ever lied to ya?
 
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Old Aug 17, 2011 | 12:41 AM
  #23  
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Got the line swapped in less than ten minutes. I didn't have to drain the coolant because the line was at the top of the engine bay.
 
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Old Aug 17, 2011 | 11:24 AM
  #24  
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As I mentioned earlier, I also experienced a coolant leak early this week. Upon further inspection it turns out it was the hose that goes from the T-Stat to the water pump as shown by the hose connection diagram below


fig 1

These are the pictures of the actual hose that I removed.


fig 2. Pinhole

If you look closely in fig 2 above you'll notice the over-sized pinhole that was result of the imminent rupture.



fig 3. Micro cracks inside


fig 4. Weakened reinforcement

As seen in fig 3 the hose had a lot of micro cracks inside the tube to a point that it had weakened the hose reinforcement as a result it had become very soft fig 4.

About a year ago tbird6 posted some research that had been done by Gates, a belts hose and hydrolic equipment manufacturer.

Article

To summarize, they basically attributed the hose failure to a phenomenon known as electrochemical degradation. It occurs because the hose, liquid coolant (ethylene glycol antifreeze and water), and the engine/radiator fittings form a galvanic cell or "battery". This chemical reaction causes micro cracks in the hose tube (see fig 3), allowing the coolant to attack and weaken the hose reinforcement. Accelerated by high-heat and flexing, the hose can develop a pinhole leak or rupture under normal pressure.

This is exactly what happened to the hose that I removed and possibly the cause for most hose that we're experiencing.

BTW this hose was $25 from the dealer and didnt take long to replace.



 
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Old Aug 17, 2011 | 01:00 PM
  #25  
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mine was hose #3 in the diagram above. Due to the shape of it, it was expensive. When I asked the dealer approximately how long they'd bill me to replace it, they said 1 hour. Good thing I did it because it was an easy repair that was done in the dark with a flashlight in less than 10 minutes. The car is back up and running!
 
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Old Aug 17, 2011 | 10:41 PM
  #26  
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If you have time try Nalley Jaguar. I paid $52 for that hose. I replaced all my hoses on my 2005 STR after the second pin hole leak. I got a new thermostat but have not installed it yet.
I found that #3 radiator hose to be a SOB to change. How did you do it??
.
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.
 
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Old Aug 18, 2011 | 02:57 PM
  #27  
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Needle nose pliers really helped get the clamp off easy.
 
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