XJ XJ12 ( X305 ) 1995 - 1997

Removing the fuel lines, injectors and air intakes process

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Old Apr 30, 2026 | 10:22 PM
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olivermarks's Avatar
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From: sebastopol CA
Default Removing the fuel lines, injectors and air intakes process

A big topic: I want to take my air intakes off so my friend can vapor blast them before he moves out of state.
A general clean up in the valley including two new coil packs, spark plug wires and then put everything back together again - problem is I might wind up with a nice shiny, tidy engine bay with an engine that is no longer happy - there's a lot of connections to remove and put back.

Anyone got any tips? I was going to photograph and mark the adjustment points on everything, particularly the two throttle rods.
I'm a bit worried about the injector wiring. I'll replace the two rubber fuel lines on the fuel rail, I've had those parts ready to install for ages. any other suggestions of what to tackle while apart?
The car runs great so the last thing I want to do is mess that up.
TIA


 
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Old May 1, 2026 | 04:04 PM
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I'd be on the lookout for seepages from the oil feed pipe banjo fittings on the rear of the heads (and the central pedestal, I think? Haven't BTDT).
 
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Old May 1, 2026 | 10:08 PM
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G'day Oliver,

I did exactly what you are planning to do not long after I bought my car and removed everything out of the valley and cleaned everything up.

I didn't replace anything and after I reassembled it all it started right up and ran well.

There is a detailed procedure to set up the throttle linkages which I will track down and attach. One part of the setup is to set the throttle plate gap at exactly .002" and it is much easier to do with the inlet manifolds or throttle bodies off the car. The rest is done after it is all assembled. This procedure looks like it was written for an XJS so some bits are not applicable.

Cheers,
Jeff.
 
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Old Yesterday | 11:54 PM
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Originally Posted by watto700
G'day Oliver,

I did exactly what you are planning to do not long after I bought my car and removed everything out of the valley and cleaned everything up.

I didn't replace anything and after I reassembled it all it started right up and ran well.

There is a detailed procedure to set up the throttle linkages which I will track down and attach. One part of the setup is to set the throttle plate gap at exactly .002" and it is much easier to do with the inlet manifolds or throttle bodies off the car. The rest is done after it is all assembled. This procedure looks like it was written for an XJS so some bits are not applicable.

Cheers,
Jeff.
Thanks for that Jeff
Reading the big service manual is says drain the oil and coolant which seems a bit excessive for top end work, I'm assuming I might lose a bit of coolant that can be topped up later, did you encounter any oil escape?
 
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Old Today | 02:01 AM
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G'day Oliver,

I didn't lose any coolant, there isn't any in the inlet manifold only in the idle speed control housing which is on the head on the exhaust side.

There is no oil in the inlet manifold only in the fitting at the rear of the valley where the oil pressure sender lives.

Cheers,
Jeff.
 
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