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2003 X-Type 2.5 upper intake

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Old Sep 23, 2017 | 11:59 AM
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Default 2003 X-Type 2.5 upper intake

New here and had a quick question about my 2003 X-Type, 2.5.
Just changed my plugs and coils (while apart, 107K miles) and accidentally pulled the brass insert out. (I may have had the wrong bolt installed).
I will fix this today, but when I spilled my tray with the upper bolts in order, I lost one of the rubber seals. As this does not seem to seal anything, other than dirt getting down to the lower intake, can I replace this with something else? I could modify an old shock bushing to fit, but is this really critical to use?
Appreciate your advice. Thanks.
 
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Old Sep 23, 2017 | 04:41 PM
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Goldenstar38, it is not critical that you use the Jaguar part, but you will want to use something with the same sort of "crushability" as the factory part. I say this because you want to tighten all the bolts to roughly the same torque to ensure that the sealing o-rings are squeezed with even pressure. If you have something that causes the intake to sit even at a slight angle, you are going to have serious vacuum leaks.
 
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Old Sep 23, 2017 | 05:07 PM
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Sounds good. I was going to cut down an old shock bushing for this, so guess I'm on the right track.
​​​​​​​Thanks again!
 
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Old Sep 24, 2017 | 04:38 PM
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With regards to the brass bushing that came out of the lower intake manifold, I have read that JB Weld works well. Has anyone tried Gorilla Blue? It is suppose to work on many materials.
The bushing is a relatively snug fit in the manifold, and Gorilla glue also expands as it dries, possibly improving its holding power. I don't want to reinvent the wheel, but I can't get to a store and the few who live near me (i live on a boat) don't have JB Weld at home.
​​​​​​​Thanks for any input you can offer.
 
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