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Differential drain and re-fill

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Old Aug 4, 2011 | 09:11 AM
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From: Western Colorado
Default Differential drain and re-fill

I know the common wisdom for draining the differential is to siphon the fluid out and replace with a hand pump. After looking at it, this appears to be a poor solution and would not totally drain all the fluid, besides being very tight quarters. Before I "open pandoras box", thought I would get some opinions on the forum. Why couldn’t I take the back plate off the differential, drain completely, replace gasket and reinstall then refill with the hand pump. Any help, suggestions or insights are greatly appreciated. Thanks in Advance.
 
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Old Aug 7, 2011 | 10:25 AM
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To add to my first question above, is ther a gasket or do you use a silicone gasket sealer. I can't seem to find a gasket listed on several parts sites.
 
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Old Aug 7, 2011 | 01:59 PM
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KHS, I would need to see a blowup of the differential, but I believe they don't have us remove the back plate due to the internals of the differential using that plate to support the internal structure. maybe someone can provide a little more information on this. I know the JTIS has a pretty good picture of the differential construction and that may provide the answer (I have Windows 7 and JTIS doesn't play well with it).

If you do pull it off, some silicon gasket sealer should be all that you need. But, I would also see what is in there at the moment and attempt to use the same stuff.
 
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Old Aug 13, 2011 | 10:06 AM
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Still looking for some guidance. Can anyone help me before I open Pandora’s box.
Thanks,
Ken
 
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Old Aug 13, 2011 | 12:40 PM
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Yes, the correct way is to remove the back cover. I did just that. At the bottom there was a lot of dirt due to missing ventilation. Item 10 and 11 of figure. Then use the silicone gasket sealer.
 
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