XF and XFR ( X250 ) 2007 - 2015

Massive Coolant Leak - 2011 XFR - Planning Plastic Cooling System Overhaul

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Old Jun 2, 2021 | 05:17 PM
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Default Massive Coolant Leak - 2011 XFR - Planning Plastic Cooling System Overhaul

2011 XFR with 68k Miles

I developed a substantial coolant leak that was pooling under the back right tire. I am assuming this is the dreaded "rear coolant crossover pipe". I intend to do the job myself and clean up the intake valves from direct injection, upgrade the supercharger pully, service the supercharger, as well as replace spark plugs and possibly coils. Are these easier to do while doing this service?

What I'm looking for is the following:
  • Supercharger oil - best place to buy, type, etc.
  • Supercharger service, what other parts should I replace? Are there any performance mods to do while its out?
  • Are spark plugs easier to access with the supercharger and ancillary parts off? or are these still a pain in the ***?
  • Best coilpacks - I know from my other cars there are preferred coilpacks. Is there a strong recommendation from the forum?
  • Any other maintenance items "while in there"?
Picture of my car (blackpack)


I have found the following threads and information as resources.

https://www.jaguarforums.com/forum/x...change-189069/
https://www.jaguarforums.com/forum/x...cement-165783/

Parts list of items another forum member (above) replaced:

P/N: C2P12808 - BELT-DRIVE Size: 0 Color: 0 $44.24 $0.00 1 $44.24
P/N: C2D21151 - IDLER Size: 0 Color: 0 $45.22 $0.00 1 $45.22
P/N: C2D21156 - IDLER Size: 0 Color: 0 $45.22 $0.00 1 $45.22
P/N: C2Z18658 - TUBE Size: 0 Color: 0 $12.32 $0.00 1 $12.32
P/N: C2Z22155 - HOSE Size: 0 Color: 0 $54.98 $0.00 1 $54.98
P/N: C2Z4553 - HOSE Size: 0 Color: 0 $37.08 $0.00 1 $37.08
P/N: C2Z4547 - HOSE Size: 0 Color: 0 $20.54 $0.00 1 $20.54
P/N: AJ811350 - O-RING Size: 0 Color: 0 $8.46 $0.00 1 $8.46
P/N: C2Z15037 - FILTER Size: 0 Color: 0 $42.07 $0.00 1 $42.07
P/N: C2Z22073 - TUBE Size: 0 Color: 0 $16.13 $0.00 1 $16.13
P/N: C2Z9750 - HOSE-WATER Size: 0 Color: 0 $29.70 $0.00 1 $29.70
P/N: C2Z28467 - TUBE Size: 0 Color: 0 $49.34 $0.00 1 $49.34
P/N: AJ812458 - PIPE-HEATER Size: 0 Color: 0 $48.55 $0.00 1 $48.55
P/N: C2Z5088 - HOSE-RADIATOR Size: 0 Color: 0 $105.30 $0.00 1 $105.30
P/N: C2Z4537 - HOSE Size: 0 Color: 0 $14.15 $0.00 1 $14.15
P/N: AJ89664 - PIPE-OUTLET Size: 0 Color: 0 $69.61 $0.00 1 $69.61
P/N: C2Z19929 - THERMOSTAT Size: 0 Color: 0 $40.14 $0.00 1 $40.14

Order of disassembly

Disconnect battery
Lift car up
Take off both under panels
Loosen the radiator cap
Drain radiator from drain **** using nickle coin in vice grips
Remove the big 17mm allen nut from left side of engine to drain
Remove wiper arms
Remove main cowl
Remove the cross bar
Remove the secondary cowl
Remove the fuel line cross
Undo the connector for vacuum line on the right side of engine
Remove the fat hose above engine from the air filter box
Remove the air filter covers, remove the lower air filter box
Remove the elbow for the intake in the front of radiator
Remove the intake cross in the throttle body
Remove the throttle body but leave the hose
Remove the 10 screws for the intake manifold
Pull intake forward and remove the electrical connector, then remove from car
Remove the header tank
Remove the hose in the lower radiator
Remove the upper radiator hose
Disconnect the hose going to the right side metal
Remove the hose into the transmission cooler
Remove the 4 screws holding on the thermostat and crossover plastic
Remove everything else connected to the water lines
Pull out the thermostat and all the hoses
Remove the water pump
Remove the plastic crossover for water pump
Remove the rear crossover
Remove the electrical and both water hoses from crossover
Clean the intake valves
Clean the throttle body and the maf sensors
Remove and replace the idler, tensioner, and belt
Replace all the plastic and hoses and reassemble
 
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Old Jun 2, 2021 | 08:04 PM
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Vic, I will be following with interest. I'm waiting for my 2010 to spring it's coolant. I like the idea of taking care of everything while the supercharger is off. I encourage you to document and share your experiences. Your post prompted me to sign up. All the best!
 
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Old Jun 3, 2021 | 01:18 AM
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I just had the rear coolant heater pipe changed. I could smell coolant. I think the pipe was weeping for a while. It’s quite a lot of effort to remove and replace one plastic pipe.




The mechanic said the intake valves were very clean. He was quite surprised. I’ve used the CRC GDI Intake Valve cleaner twice since I’ve had this car. Maybe it works well.
 
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Old Jun 3, 2021 | 11:13 PM
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Definitely do the plugs since you’ll have a lot moved out of the way. Do the supercharger coupler also. I went with the solid coupler upgrade. And you can use the supercharger oil from zzp performance.
 

Last edited by Oxidizer2k; Jun 3, 2021 at 11:17 PM.
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Old Jun 14, 2021 | 11:13 AM
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What other parts did members replace while in there? Lots of conflicting info on what parts to replace and I've wasted hours trying to sort through parts list and diagrams.

@Oxidizer2k What sold coupler did you go with? I would like to avoid ZZP from past experiences, is there a brand, weight/viscosity you recommend?

@prolepsis Good to know on the CRC cleaner, thanks!
 
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Old Jun 14, 2021 | 04:35 PM
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Originally Posted by VicVegas84
What other parts did members replace while in there? Lots of conflicting info on what parts to replace and I've wasted hours trying to sort through parts list and diagrams.

@Oxidizer2k What sold coupler did you go with? I would like to avoid ZZP from past experiences, is there a brand, weight/viscosity you recommend?

@prolepsis Good to know on the CRC cleaner, thanks!
lol then you’re going to hate this.. I went with the zzp coupler from eBay. The fluid itself isn’t a zzp brand, but a GM fluid. You can look for that on Amazon.
 
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Old Jun 16, 2021 | 08:48 PM
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I just bought a 2015 XF a month ago, 3.0 S/C with 63,000 miles on it, and now have a coolant leak. I can't drive more than 15 miles without the Low Coolant warning coming on. I can smell coolant, but it's not leaking onto the ground and I don't notice much smoke or burnoff coming from the engine compartment. It seemed to happen pretty suddenly. I have a service appointment next week to have it looked at. After only having the car for a month, I'm pretty frustrated and upset.
 
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Old Jun 16, 2021 | 09:06 PM
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Check thermostat, mine went on me 10 days after I purchased my 2015 , easy job
 
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Old Jun 17, 2021 | 08:10 AM
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Originally Posted by dennis black
Check thermostat, mine went on me 10 days after I purchased my 2015 , easy job
Will a bad thermostat result in coolant being burned off? It doesn't overheat (yet), just low coolant level.
 
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Old Jun 17, 2021 | 02:10 PM
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Most likely you need a water pump and a number of plastic cooling parts changed out. Very common and just age related. Can you DIY the repairs?
We have several very good threads on how to repair/replace all of this stuff.

Yes I would replace the thermostat while your in there but DO NOT just replace the thermostat. You have a number of other failure prone items that should all be changed at the same time.
Otherwise you will just be back at it again in a short time.
.
.
.
 
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Old Jun 17, 2021 | 09:40 PM
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Originally Posted by clubairth1
Most likely you need a water pump and a number of plastic cooling parts changed out. Very common and just age related. Can you DIY the repairs?
We have several very good threads on how to repair/replace all of this stuff.

Yes I would replace the thermostat while your in there but DO NOT just replace the thermostat. You have a number of other failure prone items that should all be changed at the same time.
Otherwise you will just be back at it again in a short time.
.
.
.
I have a service appointment early next week but wanted to try and tackle the thermostat housing myself beforehand. I'm hoping that will solve my immediate issue, then have the car looked over at the dealership. Maybe that's the wrong way to go about it, but I'm a DIY'er and just want to get it road-ready again ASAP.
 
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Old Jun 21, 2021 | 07:56 PM
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You need to find where it's leaking first. Otherwise you're just throwing money at parts. Borrow / rent a cooling system pressure tester and track down the leak. As mentioned could be more than one. Some are hard to find but with pressure tester, some mirrors and patience you will find it.
Then when you are in there repairing it, fix other known wear parts at the same time (lots of plastic in modern cooling systems)

And please don't drive it!! If the pipe/leak gets worse and it dumps the coolant it will overheat before you know it. And these aluminum block engines warp and are destroyed in literally 30s of overheating. It's not worth the risk

If you can't tackle it yourself I'd strongly encourage you to flatbed it to dealer
Search on here for the posts that start "I thought I could drive it the 2 miles home..." or similar.
 
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Old Jun 21, 2021 | 08:05 PM
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Originally Posted by BritCars
You need to find where it's leaking first. Otherwise you're just throwing money at parts. Borrow / rent a cooling system pressure tester and track down the leak. As mentioned could be more than one. Some are hard to find but with pressure tester, some mirrors and patience you will find it.
Then when you are in there repairing it, fix other known wear parts at the same time (lots of plastic in modern cooling systems)

And please don't drive it!! If the pipe/leak gets worse and it dumps the coolant it will overheat before you know it. And these aluminum block engines warp and are destroyed in literally 30s of overheating. It's not worth the risk

If you can't tackle it yourself I'd strongly encourage you to flatbed it to dealer
Search on here for the posts that start "I thought I could drive it the 2 miles home..." or similar.
I appreciate the advice! I'm having it flat-bedded to a Jaguar dealership tomorrow morning. I'd rather leave it to the pros, and the dealership is 35 miles away and don't want to drive it that far.
 
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Old Jun 21, 2021 | 08:41 PM
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Good choice!

Good luck and hope it's nothing too serious. Do tell them while they have it drained down you are open to replacing other plastic parts that regularly fail. Much easier to do when you are there already!
 
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Old Jun 22, 2021 | 11:42 AM
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If you can please report back so we know what happened. Might help the next guy out.
.
.
.
 
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Old Jun 23, 2021 | 10:45 AM
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Originally Posted by VicVegas84
2011 XFR with 68k Miles

I developed a substantial coolant leak that was pooling under the back right tire. I am assuming this is the dreaded "rear coolant crossover pipe".
Coolant under the back rear tire? Does no-one else think that is a little strange? Are you sure it's coolant? How does it get from the engine to under the back tire? Sounds more like exhaust condensation dripping to me.
 
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Old Jun 23, 2021 | 10:58 AM
  #17  
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OK, here's the $1700 diagnosis on my 2015 XF coolant leak.

The coolant only leaks when the thermostat opens, after which point it burns thru the entire reservoir at idle in about 15 minutes. Had my car towed about 35 miles and came up with the following.

-The dealership I bought the car from had replaced a "coolant tube" and didn't use the right clamps, resulting in a small leak
-The crossover tube under the supercharger is cracked and needs replaced. That is where the majority of the leak was coming from. It leaks down the front of the motor, making it seem like it might be the water pump.
-I had replaced the thermostat housing myself, hoping that was the issue...it was not. Bought the part from Rock Auto so only lost $40 and a bloody knuckle or 2.

The dealership doing the repairs charges $130/hr in labor. Could I do the repairs myself now that I know the issue? Yes, but....sometimes I would just rather leave it to the pro's. Gameplan is to send the invoice to the dealership I bought it from a month ago and have them help cover some of the chargers. They already alluded to "helping me out".

I just want my car back. I've only had it a month, traveled for 2 weeks due to work, and now this. I feel like I haven't even enjoyed it yet!

To be continued...
 
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Old Jun 24, 2021 | 11:38 AM
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Thanks for the update!
Good luck with the selling dealer too.
.
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.
 
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Old Jun 24, 2021 | 04:38 PM
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Well I have GREAT news! The selling dealer has agreed to cover all expenses for the repair, $1750. They were extremely understand about the entire situation and felt horrible that it all happened. There were also a few other parts that the service techs found that needed replaced, a plus for me.
 
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Old Jun 28, 2021 | 07:37 PM
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Nice outcome. Well done!
Good that you got the crossover pipe done as that's often an issue.
Now - enjoy ownership!
 
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