XJ XJ6 / XJR6 ( X300 ) 1995-1997

Interior Door Handle and Check Rod

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Old 07-13-2011, 05:10 PM
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Default Interior Door Handle and Check Rod

Hey guys, a few weeks ago the Driver's side door check rod that holds the door open broke. I haven't looked into it yet, but I'm assuming some sort of clip broke.

Also, this morning the interior door handle stopped functioning. I assume the cable came detached from whatever cable stop is used.

Any tips for getting the door panel off? Anything I should be careful not to break?

Saw that the cable for the door only comes with the handle... $150 OUCH!
 
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Old 07-18-2011, 04:13 PM
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Ok, been searching and can't find any instructions for removing the door panel. Anyone have a link? Just don't want to break anything because I didn't "RTFM"
 
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Old 07-18-2011, 06:05 PM
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ok... got the upper trim off... Can't get the lower trim off. There seems to be a hidden screw or clip towards the back side of the door about halfway down. I can't see it when I pull the trim back

stuck!
 

Last edited by imagineaudio; 07-18-2011 at 07:12 PM.
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Old 07-18-2011, 07:09 PM
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ok, got all the retaining clips loose, still seems to be connected near the back end of the armrest...

after 2 hours fiddling with this thing, I'm about to loose it. What am I missing?


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Last edited by imagineaudio; 07-18-2011 at 07:14 PM.
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Old 07-18-2011, 07:59 PM
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Well, let my temper get the best of me and started thrashing the panel around violently and got it loose.

There is a clip near the base of the armrest, and it's a big sombi'ch.

it fits into a plastic retainer that clips to the door on three sides. I guess in my violent rage, I lifted the panel up enough for the retainer to come out. With the panel off, I slide the retainer off the clip and re-seated it in the door frame.

I've included a picture because I think it will be useful for other first-timers

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Old 09-16-2011, 04:06 PM
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Originally Posted by imagineaudio
. . . There is a clip near the base of the armrest, and it's a big sombi'ch. . . . . I've included a picture because I think it will be useful for other first-timers
Many thanks for this. Your experience was extremely useful for me this afternoon as I dismantled my driver's door panel to get at the check-strap.

Also thanks to Doug for his detailed posts on the subject.
 
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Old 09-16-2011, 04:58 PM
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Default Door panel/check strap

I posted a pretty detailed step by step instruction on removing the door panel not too long ago, it should come up in a search. regarding the check strap, mine is broken also and its not too uncommon. The actual weld/metal seems to give up and a bit of remedial fabricating/welding will be needed on mine. In the meantime I just make sure not to swing the door too wide open as I dont want to put a ripple in it!
 
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Old 09-16-2011, 05:48 PM
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Originally Posted by sogood
I posted a pretty detailed step by step instruction on removing the door panel not too long ago, it should come up in a search. regarding the check strap, mine is broken also and its not too uncommon. The actual weld/metal seems to give up and a bit of remedial fabricating/welding will be needed on mine. In the meantime I just make sure not to swing the door too wide open as I dont want to put a ripple in it!
Didn't find it in my original search sogood but I have it now. I was looking for door panel removal which is maybe why it didn't appear.

I was surprised at the damage I found to my check-strap. The top fixing area was completely sheared off while the door metal where the lower fixing passes through was badly damaged. Who knows which went first but I suspect a strong wind coupled with careless handling was to blame. Heavier guage metal and/or a redesign of the check-strap fixing points further away from the edge is probably called for.

I put up with this problem for more than a year but finally ran out of patience. I remember feeling and hearing a loud click when I opened the door normally but that was it finally giving up whatever struggle was going on. As a result, all I would say to anybody reading this, don't put off dealing with the issue. It won't get better and you will almost certainly do more damage.
 
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Old 09-16-2011, 08:56 PM
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Matade, get 2 large fender washers, maybe a1" diam. and slip them over the check arm studs in the door. This will sandwich the broken door frame and youll be good as new(almost new )
 
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Old 09-17-2011, 05:50 AM
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Originally Posted by Brutal
Matade, get 2 large fender washers, maybe a1" diam. and slip them over the check arm studs in the door. This will sandwich the broken door frame and youll be good as new(almost new )
Thanks Brutal - that is exactly what I did although the washers I used were not quite as large as 1". Prior to this I did a bit of panel beating to get the twisted door metal more-or-less back in position.

I didn't mention my fix as I wasn't sure how effective it would prove to be in the long run but your comments give me confidence.
 
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Old 09-17-2011, 07:35 AM
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1" or 3/4" whatever actually fits
 
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Old 09-17-2011, 02:43 PM
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Up to 1.25 inches will fit. A 1/4" hole is a bit too large, but a 3/16" is definitely too small.

A thin coat of jbweld on the washer face mating to the sheetmetal might be a helpful reinforcement. Just don't get any on the threaded bits.

Loop some common sewing thread through the washer hole in case the washer drops if doing this without removing the door trim. Just snap it off after the nut is started.

Use a deep 10mm socket to avoid dropping the socket into the well, and put a bit of masking tape over the nut or socket opening to jam it into the socket to avoid dropping the nut.

As shown in another thread, use a mirror for visibililty.

This is all based on doing the job on a X308. Some of it may be wrong for a X300.
 
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Old 09-17-2011, 02:47 PM
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Yeah, I haven't taken care of the check rod yet. The metal assembly snapped.

Is this a part that can be swapped with a good used one?
 
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Old 09-17-2011, 03:55 PM
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see this thread- https://www.jaguarforums.com/forum/x...Bfaq%5D-36075/

I ended up stealing the left rear mechanism to get me by.
 
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Old 09-17-2011, 04:56 PM
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Originally Posted by imagineaudio
Yeah, I haven't taken care of the check rod yet. The metal assembly snapped.

Is this a part that can be swapped with a good used one?
In a word, Yes. But they are not that expensive. I bought new in the UK for about gbp25 but I am sure you can do better.
 
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