XJ XJ6 / XJR6 ( X300 ) 1995-1997

My X300 Rebuild Project

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Old Nov 2, 2014 | 05:30 PM
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Default My X300 Rebuild Project

When I joined the forum some time ago I was nearing completion of my X300 project. I did promise to post some details of the project and some pictures – but you know how it goes.


The car has been back on the road now for about two and half years so the moment for champagne and back slapping is lost. However, the nature of the rebuild may be of interest to others. To my knowledge my car is now unique (not sure if that’s good or bad) but I’d love to hear from anyone else who has done this.


I have documented the summary story in the attached PDF document for those interested, mostly with pictures as I don’t like writing. For those that want the executive summary, here it is.


Before




After
 
Attached Thumbnails My X300 Rebuild Project-before.jpg   My X300 Rebuild Project-after.jpg  
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Old Nov 2, 2014 | 06:21 PM
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Outstanding work! Great post.
 
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Old Nov 2, 2014 | 07:11 PM
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Wow.. Massive undertaking with great results.. well done!
 
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Old Nov 2, 2014 | 08:19 PM
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how much did all this rebuilting cost you??
 
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Old Nov 2, 2014 | 09:00 PM
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WOW!


Cheeers
DD
 
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Old Nov 2, 2014 | 09:24 PM
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I think one of the kewlest things in the course of life is to achieve an original act. You my friend have just done so and I take great pleasure in applauding your accomplishment! Good on ya Brendan! Well done!!
 
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Old Nov 2, 2014 | 11:19 PM
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Sensational mate, congratulations on a great job
 
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Old Nov 3, 2014 | 09:54 AM
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Very impressive results on a ambitious undertaking! Well done.
 
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Old Nov 3, 2014 | 12:20 PM
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Looks like a very thorough job ....your pictures are extremely informative; I've never seen such images and know I'll find them helpful in navigating the intricacies of my recently acquired Vanden Plas.
Do you have other images that you'd be willing to share, perhaps on Flickr or similar?
 
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Old Nov 3, 2014 | 01:03 PM
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Heck of a job!

Neat to be able to take a car all the way down and set everything right.

.
 
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Old Nov 4, 2014 | 07:43 AM
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Great post , very informative, thanks for shareing
 
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Old Nov 4, 2014 | 07:59 AM
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Default Bushings

That's an unbelievable job that you did! I do minor stuff and I feel good about that. This is an order of magnitude away from anything I would ever try. Question, if I read correctly, you replaced all your rubber bushings with poly ones? Most people have said they are too hard on an XJ6. I ask because I have already put Bilsteins all around and found that I like the ride much better.
 
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Old Nov 4, 2014 | 04:52 PM
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Wow what a job.excellent.
 
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Old Nov 4, 2014 | 06:30 PM
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Thanks all for your very kind words.


To answer the question on cost, this is a very rough calculation based on a quick scan through receipts for big stuff. I'm sure there was probably other things so take as a guide only (GB Pounds and it doesn't include the donor car). Front and rear suspension numbers include brakes.

Shell Cost
800
Suspension Front
500
Suspension Rear
500
Used XJ8 Parts
200
Paint
700
Respray Labour
1000
Door Waist Finishers
350
Wheels & Refurb
600
Exhaust & Cats
750
Full Alignment
150
Shot Blasting Services
200
Rustproofing Wax and Paint
300
Sundry Items
1000


TOTAL
7050

Time taken was about 3 years on and off.


On the question of Poly bushes. Only the wishbone arms at the front are Polybushed. They are harder than stock bushes but I don't find them harsh.


And yes, I do have lot's more pictures. I will work out a way of making them available as a reference. I'm not a fan of links to 3rd party hosting on forums as inevitably accounts on such sites fall in to disuse and the links are then worthless.
 
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Old Nov 5, 2014 | 09:02 PM
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Great job I have a 96 VDP that is Kingfisher blue it is almost the same as yours. If you have any pictures of the drive line that would help me as some one moved the support bearing before I got the car. I have been replacing bearing but the support bearing is a bit of a challenge. Any help would be much appreciated. Once again beautiful job on your car , inspirational to myself.
 
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Old Nov 6, 2014 | 12:07 AM
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Originally Posted by b1mcp
Thanks all for your very kind words.


To answer the question on cost, this is a very rough calculation based on a quick scan through receipts for big stuff. I'm sure there was probably other things so take as a guide only (GB Pounds and it doesn't include the donor car). Front and rear suspension numbers include brakes.

Shell Cost
800
Suspension Front
500
Suspension Rear
500
Used XJ8 Parts
200
Paint
700
Respray Labour
1000
Door Waist Finishers
350
Wheels & Refurb
600
Exhaust & Cats
750
Full Alignment
150
Shot Blasting Services
200
Rustproofing Wax and Paint
300
Sundry Items
1000


TOTAL
7050

Time taken was about 3 years on and off.


On the question of Poly bushes. Only the wishbone arms at the front are Polybushed. They are harder than stock bushes but I don't find them harsh.


And yes, I do have lot's more pictures. I will work out a way of making them available as a reference. I'm not a fan of links to 3rd party hosting on forums as inevitably accounts on such sites fall in to disuse and the links are then worthless.
Possible to share the pics via dropbox?
 
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Old Nov 6, 2014 | 12:36 AM
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outstanding job
 
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Old Nov 6, 2014 | 10:01 PM
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thank you very much for keeping me entertained while at work!
 
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Old Nov 7, 2014 | 08:46 AM
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Very impressive. Congratulations. Enjoyed looking at you detailed explanation.
 
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Old Jan 25, 2015 | 10:10 AM
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Only now I came across this great post. It well deserves to be bumped.

Congratulations for the undertaking and fantastic result. You can say that you know your car inside out!
 
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