When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
1999 4.0 V8 won’t start after the battery died from being left a few weeks. Charged the battery up and it cranks, sometimes catches but never runs, what I’ve done so far:
Fuel pump relay tested, can hear pump working
inertia switch - button presses
spark tested - I have spark (though plugs not in best shape, looks a little weak but don’t have a reference)
fuel pressure - 38psi, jumps to 41-42 when cranking but stable, doesn’t drop if left for 5-10 mins
injectors - fuses and relays checked, can hear them clicking when cranking
spraying carb cleaner into the cylinder and it will start (again confirming spark) but dies straight away
taken plugs out and added a little oil to check for bore wash - no luck
I’m a bit stumped on what to try next! Car ran fine before battery died, so although the plugs look dirty I wouldn’t expect it to stop the car running at all.
Check the CPS (crank positioning sensor) and clean it as well. Also, be sure your TB is opening, another member went through numerous checks only to find out the butterfly had affixed itself shut from soot.
In saying to that, check the pins on your TPS, are known to create issues....the replacements are gold tipped
Finally managed to take a look - I can’t see how to get the crankshaft sensor out without also removing the steering rack? Seeing as the workshop manual doesn’t say you need to, and other posts don’t suggest anyone else had any difficulty I must be missing something?!
So this one is solved and is not what I expected, I decided to drain some fuel into a container to check fuel flow, this is what I found:
(The crud is just because I used a dirty container, it's the milkiness)
Last time I checked petrol was clear! Suspicion was water in the fuel, started to drain it into a Jerry can so I could put some fresh fuel in, whilst I was waiting I took at look at the cap:
That would do it! Drain hole blocked + sitting for a couple of weeks caused contaminated fuel, after draining and putting some fresh fuel in, it started up. Ran a bit rough for a while but not is pretty much fine!