XJ XJ8 / XJR ( X308 ) 1997 - 2003

Replaced thermostat housing; no start

Thread Tools
 
Search this Thread
 
  #1  
Old 07-25-2011, 10:01 AM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default Replaced thermostat housing; no start

Hi guys. I just replaced the thermostat housing on my 99 XJ8. The factory plastic one was no longer good, it was warped and the screws would just spin trying to take out the thermostat. Long story short, I replaced with an aluminum one, ordered a new thermostat (they sent the wrong one), so I put the car back together without a thermostat for the time being. I refilled all my coolant, charged up the battery (the car has been sitting a few weeks since I didn't have time until now), and now it won't start. I can't imagine why it won't start. Could it be that the car has a sensor that tells it there is no thermostat in it? Any suggestions would be much appreciated.

BTW, the car did start, run, and drive prior to me replacing the housing but I was loosing coolant from the housing, which was warped right aroung where the thermostat goes.

Thanks.
 
  #2  
Old 07-25-2011, 12:26 PM
ronmexico's Avatar
Senior Member
Join Date: Jun 2009
Location: cincinnati oh
Posts: 172
Received 12 Likes on 10 Posts
Default

Can't see how changing the t-stat housing would cause a no start.... Check fuel rail pressure, my cat had intermittent no start issues due to a dying fuel pump.
 
  #3  
Old 07-25-2011, 04:19 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

Yeah I'm stumped, there are a couple electrical connections around the housing that I had to disconnect to do the swap, but pretty sure everythings back where it belongs. Is it possible disconnecting caused a problem? Also, I know its a long shot, but I was wondering if not having a thermostat in it would prevent it from starting (like a sensor I don't know about). Figured, everything else is electirc so theres a slim chance like those wires around the housing. If I think of anything else I'll report back, but all i really did was change the damn housing.

BTW you and I discussed the fuel pump earlier this year, I believe we changed ours around the same time. Thanks.
 
  #4  
Old 07-25-2011, 10:14 PM
avt007's Avatar
Veteran Member
Join Date: Sep 2010
Location: Langley BC
Posts: 2,206
Received 536 Likes on 415 Posts
Default

I changed my t stat a year ago. The car does not know if the t stat is there, so that's not your problem. I'd double check any connections you may have disturbed.
when you say it doesn't start, what does it do? Crank, or not?
Does it try to fire at all?
 
  #5  
Old 07-25-2011, 11:15 PM
sparkenzap's Avatar
Veteran Member
Join Date: Nov 2007
Location: atlanta ga
Posts: 4,502
Received 1,064 Likes on 867 Posts
Default

Do you mean won't crank or won't start?
 
  #6  
Old 07-26-2011, 12:51 AM
QuadManiac's Avatar
Senior Member
Join Date: Oct 2009
Location: San Diego, CA
Posts: 908
Received 89 Likes on 73 Posts
Default

Much more likely due to battery - there's nothing that tells the system you have no thermostat. Check voltage - just charging will not tell you that the battery is truly operable and the Jag electronics are somewhat sensitive to marginally low battery voltage.
 
  #7  
Old 07-26-2011, 09:02 AM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
Default

Originally Posted by sparkenzap
Do you mean won't crank or won't start?
Good question! Could be a cylinder washing issue, please indicate which one.
 
  #8  
Old 07-26-2011, 05:45 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

Ok guys, I took a video this morning, hopefully answers some questions. After shooting the video I charged my battery again, still have the same situation. Heres the video: ‪jag no start.wmv‬‏ - YouTube
 
  #9  
Old 07-26-2011, 06:45 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
Default

First off the 2 plugs on the new thermostat tower are for the left and right knock sensors. The plug going to the coolant pipe with the broken clip is for the temperature probe none of which will cause the car not to start. Listening to your motor turn over it sounds like you have no compression typical of cylinder washing. Prior to your work on the engine did you run the car for a short period of time?
 
  #10  
Old 07-26-2011, 07:13 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
  #11  
Old 07-26-2011, 07:34 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

Gus, thats very possible, great point. The last move for the car was from my neighbors driveway to mine, about 20 feet, and left it there until I ordered/ recieved/ installed the part. So it sat for probably 3-4 weeks, but I know I didn't allow the engine to warm up on the last start (knowing that I was loosing coolant & not wanting to overheat the engine). I'll breathe a sigh of relief tonight hoping that you are right. I will let you know in the AM when I fiddle around with it some more.
 
  #12  
Old 07-26-2011, 08:14 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
Default

Read Page 2 at the end post #29 from “Tempest” https://www.jaguarforums.com/forum/j...er-wash-49001/ I hope this helps.
 

Last edited by Gus; 07-26-2011 at 09:07 PM.
The following users liked this post:
Swick (07-28-2011)
  #13  
Old 07-26-2011, 08:59 PM
jimlombardi's Avatar
Veteran Member
Join Date: Aug 2010
Location: Southington CT
Posts: 2,634
Received 1,620 Likes on 874 Posts
Default

Hi
The weblink in Gus's post #12 has a problem (https://www.jaguarforums.com/forum/j...ash-49001/page) full weblink is http: //www.jaguarforums.com/forum/jaguar-xj8-jaguar-xjr-27/yet-another-cylinder-wash-49001/page. I added the 2 spaces between http and //www to make sure you could see the full address.

Should be: https://www.jaguarforums.com/forum/j...er-wash-49001/
http: //www.jaguarforums.com/forum/jaguar-xj8-jaguar-xjr-27/yet-another-cylinder-wash-49001/

I was trying to open it just a few minutes ago and noticed the problem. Looks like the "page" is the problem.

Jim Lombardi
 

Last edited by jimlombardi; 07-26-2011 at 09:04 PM.
  #14  
Old 07-26-2011, 09:04 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
Default

Originally Posted by jimlombardi
Hi
The weblink in Gus's post #12 has a problem (https://www.jaguarforums.com/forum/j...ash-49001/page)

Should be: https://www.jaguarforums.com/forum/j...er-wash-49001/

I was trying to open it just a few minutes ago and noticed the problem. Looks like the "/page" is the problem.

Jim Lombardi
Thanks Jim.
 
  #15  
Old 07-26-2011, 09:23 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

Real quick, I decided to go outside and mess with it anyway. Gus, you are a good man. Cylinder wash it was. Took me about 20-30 minutes to get it started and had to run some jumper cables from my truck to the car while trying cause I could see it trying but the battery was draining too much. Longer story short, got it running, took it for a nice long drive, got home, shut it off, and drove it some more. The only warning still on the screen is the "restricted performance", I topped off the rest of the coolant, there is still some hesitatione around 30 MPH, I think maybe still needs to build compression to solve it? Thats my best guess right now, but I am thrilled that its running again.
 
  #16  
Old 07-27-2011, 07:46 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

Ok, here comes the new list.... So the cylinder wash worked, but like I said earlier; there was (still is) a big jolting around 30 MPH that levels off to normal operating once passed through 30 MPH. So I can eases thru it with little to no jolting, but if I actually try to drive normally, no dice. So theres issue #1. I took the car for about a 30 minute drive to pick up my sons glasses. Got out of the store, started the car, low coolant light now on. I pop the hood, fill the coolant and drive to AutoZone to figure out why the restricted performance message was there.

The news at AutoZone is that I need a new "knock sensor", I don't know what it is and they didn't have one. So I thank the man, buy some coolant and load the kids back up. Now we're at problem #3, dead battery. Thank God it decided to officially die and stay dead in the AutoZone parking lot, and beleive it or not, they actually had the right battery to sell me. So $160 later (not counting the coolant), I'm on the road again. Get to my dads and see that the coolant is being lost from a coolant reservoir that I didn't even know existed. It's right above the bumper on the driver-side. I don't know exactly where from yet, but its dripping off the giant nipple-looking reservoir.

So with the new battery, I'm presently down to [I think] three problems: 1) the 30 MPH jolting and 2) the knock sensor and 3)the coolant leak. Trying to figure out whats causing the jolting, my dad brings another good question to the plate; where the heck is the tranny fluid? Theres no dipstick? I don't remember ever looking.

And what exactly is a knock sensor? Would that possibly (hopefully) be causing this new 30 mph problem?
 
  #17  
Old 07-27-2011, 08:14 PM
sparkenzap's Avatar
Veteran Member
Join Date: Nov 2007
Location: atlanta ga
Posts: 4,502
Received 1,064 Likes on 867 Posts
Default

The knock sensors detect engine knock( google that) and correct. There are archives discussing reasonably priced sensor availability. And yes, the knock sensor COULD dause your symptom.
 
  #18  
Old 07-27-2011, 08:47 PM
Gus's Avatar
Gus
Gus is offline
Veteran Member
Join Date: Jul 2008
Location: Berlin Md.
Posts: 11,341
Received 2,208 Likes on 1,700 Posts
Default

The knock sensor will cause a restricted performance this will prevent your engine from exceeding 2500 to 3000rpm. This could be what is taking place when you are trying to accelerate harder. Do you know if the knock sensor is on “A” or “B” bank? I do not know if you have a knock situation on your car but on mine I had to replace both knock sensors (one just the other day ) because they were malfunctioning (false reading). Did you clear the code and did it come back?
 
  #19  
Old 07-27-2011, 09:50 PM
Swick's Avatar
Member
Thread Starter
Join Date: Mar 2010
Location: Florida
Posts: 99
Received 2 Likes on 2 Posts
Default

I'm not sure which knock sensor it is, the guy gave me a print out with the codes, they're in my truck, will look them up tomorrow. I don't think he cleared the codes, it still says restricted performance, but I did have to replace the battery and the codes were still there after installing the new one. I hope a new knock sensor will fix the present situation, but now I have to track one down. I also came across this video that I found helpful, maybe someone else will too:

‪Knock Sensor Operation‬‏ - YouTube
 
  #20  
Old 07-27-2011, 10:36 PM
jimlombardi's Avatar
Veteran Member
Join Date: Aug 2010
Location: Southington CT
Posts: 2,634
Received 1,620 Likes on 874 Posts
Default

Hi
Here is a PDF file that shows Engine Controls sensors locations (including the knock sensors):

Crankshaft position sensor diagram.pdf

Here another thread with DIY information on replacing knock sensors:

https://www.jaguarforums.com/forum/j...ine-faq-45963/ If you have a problem with the weblink, then use this website address:
(www .jaguarforums.com/forum/jaguar-xj8-jaguar-xjr-27/how-change-knock-sensor-jaguar-aj27-engine-faq-45963/) Remove the space between "www and .jaguarforums" in the address.

Look at posting #1 and #2 for the DIY instructions and how to photos.

Jim Lombardi
 

Last edited by jimlombardi; 07-28-2011 at 11:20 AM.
The following users liked this post:
Swick (07-28-2011)


Quick Reply: Replaced thermostat housing; no start



All times are GMT -5. The time now is 08:30 AM.