XJ XJ8 / XJR ( X308 ) 1997 - 2003

Vacuum line to brake booster removal

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Old May 28, 2021 | 08:24 PM
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mike32966's Avatar
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Default Vacuum line to brake booster removal

Quick question, how does the hard plastic vacuum line that runs to the brake booster on a 2000 XJR separate from the throttle elbow? Doesn't seem to want to come off and I'm wary of breaking 20 year old heat hardened plastic fittings.

Thanks
Mike
 
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Old May 28, 2021 | 09:08 PM
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I broke one a month ago order new hose and the insert...I don’t remember who from sorry I fought getting the insert out finely used an ez out..
 
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Old May 28, 2021 | 10:18 PM
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Originally Posted by mike32966
... how does the hard plastic vacuum line that runs to the brake booster on a 2000 XJR separate from the throttle elbow?
Very easy - first, push the pipe and the black plastic collar at the elbow bush inwards; then, while keeping the plastic collar pressed against the elbow bush, pull the pipe out.

Plastic collar:

 
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Old May 29, 2021 | 10:08 AM
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Thanks, that was easy! Unfortunately the plastic collar came out in multiple pieces probably from a combination of heat damage and me poking and pulling on it. Another order for ebay - C2S15816
 
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Old May 29, 2021 | 07:18 PM
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The connection on the throttlebody that it all goes into is a little brass insert I bought that piece it was broken on the inside That is what I convinced myself at least. Anyway to get that piece out that’s what I used an easy out on it was the brass insert
 
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