95 XJS Bank One
#2
Bank One is in the front for Cylinders 1, 2 and 3.
you have a catalytic converter for each bank. They never join up. It's in the front. If you remove the metal heat shield on the passenger side of the engine, you'll see where the cast iron exhaust manifold ties into the downpipe that houses the converters.
not sure what a double or single is.
you have a catalytic converter for each bank. They never join up. It's in the front. If you remove the metal heat shield on the passenger side of the engine, you'll see where the cast iron exhaust manifold ties into the downpipe that houses the converters.
not sure what a double or single is.
Last edited by Vee; 02-05-2017 at 10:00 PM.
#4
It's not too terrible. It's a bitch, but it's very straightforward, you just have to be flexible.
Buy the crush gaskets from Jaguar. I bought aftermarket ones and they didn't fit. The quality of the Jaguar ones seemed significantly better.
I believe that you will be using one time use brass bolts, so order them now, and order a spare.
You'll need some long socket extensions to make this all work, since some of the work will require you going underneath the car.
Buy the crush gaskets from Jaguar. I bought aftermarket ones and they didn't fit. The quality of the Jaguar ones seemed significantly better.
I believe that you will be using one time use brass bolts, so order them now, and order a spare.
You'll need some long socket extensions to make this all work, since some of the work will require you going underneath the car.
#5
#6
The heat shield should be rather easy. I forget the size of the bolts, but I think its as simple as removing the four bolts holding it in place.
There are copper nuts (not brass) that you'll need to reassemble the downpipes to the exhaust manifold. Get spares just in case you screw anything up. I accidentally crossthreaded one of them.
You may have to loosen the exhaust manifolds to get the downpipe out. If that's the case, you should replace the two exhaust manifold gaskets.
Make sure you order the crush gaskets, or olives. You'll need four.
Get some nickel based anti-seize (for the higher temps seen with these parts)
Lastly, make certain you have a 1/2" torque wrench. Some of the torque values you'll need to get to cannot be done with the more common 3/8" torque wrench.
If you can get the downpipe, with the catalyst, off without loosening the exhaust manifolds, that would be a good thing. I'm just not sure you'll be able to do that. You'll need the ability to flex that exhaust assembly enough to get that downpipe out. Loosening the exhaust manifold seemed like the one of two ways of doing that. (The other is to loosen everything downstream of the downpipe, towards the muffler. If you think the heatshield bolts are rusted...
There are copper nuts (not brass) that you'll need to reassemble the downpipes to the exhaust manifold. Get spares just in case you screw anything up. I accidentally crossthreaded one of them.
You may have to loosen the exhaust manifolds to get the downpipe out. If that's the case, you should replace the two exhaust manifold gaskets.
Make sure you order the crush gaskets, or olives. You'll need four.
Get some nickel based anti-seize (for the higher temps seen with these parts)
Lastly, make certain you have a 1/2" torque wrench. Some of the torque values you'll need to get to cannot be done with the more common 3/8" torque wrench.
If you can get the downpipe, with the catalyst, off without loosening the exhaust manifolds, that would be a good thing. I'm just not sure you'll be able to do that. You'll need the ability to flex that exhaust assembly enough to get that downpipe out. Loosening the exhaust manifold seemed like the one of two ways of doing that. (The other is to loosen everything downstream of the downpipe, towards the muffler. If you think the heatshield bolts are rusted...
Last edited by Vee; 02-06-2017 at 04:00 PM.
#7
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#8
Did I mention you'll be doing that work, on your back, under the car, working in the blind? Yeah. You'll feel the socket on to the bolt.
You can see the bolt, until you try to maneuver a socket on to it (I did mention the long extensions you'll need) to tighten those things on right.
its easier than it sounds, and I don't want to discourage you at all from doing it. I just want you to prepare. Buy all the parts so when you get started, you can finish. If I can do it, so can you, it's just gonna be a little awkward at times.
You can see the bolt, until you try to maneuver a socket on to it (I did mention the long extensions you'll need) to tighten those things on right.
its easier than it sounds, and I don't want to discourage you at all from doing it. I just want you to prepare. Buy all the parts so when you get started, you can finish. If I can do it, so can you, it's just gonna be a little awkward at times.
#10
#12