Decompression plate thickness to get to 9:1
#1
#3
#4
#5
find the volume of the combustion chamber in an HE. and then find your overall volume minus combustion chamber volume to get your cylinder volume.
then take Cv/(X * Bore + V )
X = plate thickness
V = combustion chamber volume.
Cv = cylinder volume.
then play with your X values until you achieve a 9:1 ratio.
i think im on the right track here.
then take Cv/(X * Bore + V )
X = plate thickness
V = combustion chamber volume.
Cv = cylinder volume.
then play with your X values until you achieve a 9:1 ratio.
i think im on the right track here.
#6
#7
find the volume of the combustion chamber in an HE. and then find your overall volume minus combustion chamber volume to get your cylinder volume.
then take Cv/(X * Bore + V )
X = plate thickness
V = combustion chamber volume.
Cv = cylinder volume.
then play with your X values until you achieve a 9:1 ratio.
i think im on the right track here.
then take Cv/(X * Bore + V )
X = plate thickness
V = combustion chamber volume.
Cv = cylinder volume.
then play with your X values until you achieve a 9:1 ratio.
i think im on the right track here.
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#8
Like i said, im just researching right now, but im mainly thinking about doing this just for the adventure or turboing an xjs, not to spin out 1000hp
Last edited by jake21; 08-19-2012 at 12:05 AM.
#9
no guessing required.
knowing bore and stroke allows the calculation of swept volume
knowing swept volume and compression ratio allows calculation of the combustion chamber volume
knowing the above and the new compression ratio allows calculation of the new required volume of the combustion chamber
the thickness of a plate is determined by the enclosed volume divided by the area.
the stock bore and stroke can be found on any search engine worth the name
No ... WRX pistons will not fit unless it was raining horseshoes when the two engines were designed by different design teams at different times in different places.
knowing bore and stroke allows the calculation of swept volume
knowing swept volume and compression ratio allows calculation of the combustion chamber volume
knowing the above and the new compression ratio allows calculation of the new required volume of the combustion chamber
the thickness of a plate is determined by the enclosed volume divided by the area.
the stock bore and stroke can be found on any search engine worth the name
No ... WRX pistons will not fit unless it was raining horseshoes when the two engines were designed by different design teams at different times in different places.
Last edited by plums; 08-19-2012 at 12:21 AM.
#10
WRX pistons are feasible but-----
You will need to bore the sleeves as - stock they are 92mm.
The wrist pin is different and I don't know if there is enough meat to machine them to accept the Jag pin. Wrist pin size is 0.906 Jag is 0.937 and Chev is 0.927. maybe a combination of sleeve the rod and machine the piston - just seems a bit too much machining - would probably not cost much more to buy forged pistons.
I do know that Holden 202 6 cylinder pistons have been used with great success here in Aus these are 90.xxmm can't remember exactly.
You DO NOT want to use shorter rods the way to lower CR is to either
Decompression plate - not my favorite as it reduces squish but can be used quite effectively.
Lower piston compression height by moving the pin higher in the piston.
Lastly open out the combustion chamber.
#11
I'm always interested in these developments. In the mid 90s on the Porsche 928 forums, a few intrepid souls started out with supercharging the V8. Now there are three competing (and field tested) bolt in supercharger kits.
Prices on the 928 kits run from $5500 for 400 RWHP to north of $9k for 500+ RWHP. I would love to see somebody develop a bolt in solution for the V12 XJS.
Keep us posted, and good luck!
EDIT:
Oh yeah, there's also a complete 928 twin turbo solution, but this is around $15k installed. Still, the workmanship and aesthetics are incredible. Potential for lots more power than the superchargers, too.
http://www.kuhnperformance.com/gallery.php
Last edited by Flint Ironstag; 08-19-2012 at 08:25 AM. Reason: additional link
#12
#13
The simple answer is it depends on what engine you use as the CR for the HE is from 11.0 to 12.5:1 and the pre HE 7.0 to 10:1. So depending on what CR you start with the decompression plate will vary.
WRX pistons are feasible but-----
You will need to bore the sleeves as - stock they are 92mm.
The wrist pin is different and I don't know if there is enough meat to machine them to accept the Jag pin. Wrist pin size is 0.906 Jag is 0.937 and Chev is 0.927. maybe a combination of sleeve the rod and machine the piston - just seems a bit too much machining - would probably not cost much more to buy forged pistons.
I do know that Holden 202 6 cylinder pistons have been used with great success here in Aus these are 90.xxmm can't remember exactly.
You DO NOT want to use shorter rods the way to lower CR is to either
Decompression plate - not my favorite as it reduces squish but can be used quite effectively.
Lower piston compression height by moving the pin higher in the piston.
Lastly open out the combustion chamber.
WRX pistons are feasible but-----
You will need to bore the sleeves as - stock they are 92mm.
The wrist pin is different and I don't know if there is enough meat to machine them to accept the Jag pin. Wrist pin size is 0.906 Jag is 0.937 and Chev is 0.927. maybe a combination of sleeve the rod and machine the piston - just seems a bit too much machining - would probably not cost much more to buy forged pistons.
I do know that Holden 202 6 cylinder pistons have been used with great success here in Aus these are 90.xxmm can't remember exactly.
You DO NOT want to use shorter rods the way to lower CR is to either
Decompression plate - not my favorite as it reduces squish but can be used quite effectively.
Lower piston compression height by moving the pin higher in the piston.
Lastly open out the combustion chamber.
#15
Any change in pistons will require the sleeves to be honed. Max over bore on the standard sleeve is 93.5mm.
The 202 pistons will require machining of the pin holes and a bore and hone of the sleeve. These pistons are used by the guyas who race HQ Holdens N/A and make about 200hp.
6MKRY9096
These ones are dished and they are what some guys here in Aus use for the 202 turbo's, they will not hold big HP the I6's make about 250HP with these - so figure about 500 for the V12.
Subaru cast pistons seem to hold up much better. I know the stock WRX can make 300hp (I have had 2) on stock pistons so the V12 should easilly hold 600hp.
The 202 pistons will require machining of the pin holes and a bore and hone of the sleeve. These pistons are used by the guyas who race HQ Holdens N/A and make about 200hp.
6MKRY9096
These ones are dished and they are what some guys here in Aus use for the 202 turbo's, they will not hold big HP the I6's make about 250HP with these - so figure about 500 for the V12.
Subaru cast pistons seem to hold up much better. I know the stock WRX can make 300hp (I have had 2) on stock pistons so the V12 should easilly hold 600hp.
Last edited by warrjon; 08-19-2012 at 04:27 PM.
#16
Did some research, for a set of custom forged pistons made for the xjs will run about $1400-1500 for all 12. Seems like the most logical option instead of backyard-engineering some other make pistons to fit in the jag. And honestly it would probably be alot cheaper to compared to buying 12 other pistons and having to machine the hell out of everything
#18
Did some research, for a set of custom forged pistons made for the xjs will run about $1400-1500 for all 12. Seems like the most logical option instead of backyard-engineering some other make pistons to fit in the jag. And honestly it would probably be alot cheaper to compared to buying 12 other pistons and having to machine the hell out of everything
I started researching this almost 2 years ago and these are my findings based on doing the job properly and cost effectively.
WRX Hypatec pistons 93mm good in the WRX for an easy 300hp. Thats 75hp/cylinder x 12 = 900hp, so they are up to the task and cost about $750.00 for 12.
Rods Chev 6.0" I beam in either 2.1 or 2.0 journal (I'd go 2.0) good for 600hp in a V8 so 900hp in the V12, up to the task. Bush the small end to accept the smaller WRX wrist pin. This should not cost ore than a couple of hundred dollars.
Crank - offset grind the crank to accept the smaller journal rod, Just make sure the journal is radiused to relieve stress. 2.1 journal will give about 0.185” extra stroke and 2.0 about 0.285”. giving 6.0L and 6.2L respectively. $600
From my understanding and also some assumptions. I have not yet disassembled my engine to check these. Anyone with definitive numbers please feel free to chime in.
Assumptions
HE chamber volume is 33cc
Head gasket is 1.092mm thick with 93mm bore.
Zero deck height, meaning the piston crown is level with the deck at TDC
Deck height 221mm
WRX pistons stock are
Dish volume 13.5cc
Compression height 31.5mm
So based on the following
Stroke = 74mm
Bore = 93mm
Gasket compressed thickness = 2.0mm
WRX pistons
Chev 6.0 rods
Deck height is -0.1mm
CR would be 9.2:1
By using a copper head gasket the thickness can be changed quite easily. $400
Total cost for above not including labour is around $2000
#19
I started researching this almost 2 years ago and these are my findings based on doing the job properly and cost effectively.
WRX Hypatec pistons 93mm good in the WRX for an easy 300hp. Thats 75hp/cylinder x 12 = 900hp, so they are up to the task and cost about $750.00 for 12.
Rods Chev 6.0" I beam in either 2.1 or 2.0 journal (I'd go 2.0) good for 600hp in a V8 so 900hp in the V12, up to the task. Bush the small end to accept the smaller WRX wrist pin. This should not cost ore than a couple of hundred dollars.
Crank - offset grind the crank to accept the smaller journal rod, Just make sure the journal is radiused to relieve stress. 2.1 journal will give about 0.185” extra stroke and 2.0 about 0.285”. giving 6.0L and 6.2L respectively. $600
From my understanding and also some assumptions. I have not yet disassembled my engine to check these. Anyone with definitive numbers please feel free to chime in.
Assumptions
HE chamber volume is 33cc
Head gasket is 1.092mm thick with 93mm bore.
Zero deck height, meaning the piston crown is level with the deck at TDC
Deck height 221mm
WRX pistons stock are
Dish volume 13.5cc
Compression height 31.5mm
So based on the following
Stroke = 74mm
Bore = 93mm
Gasket compressed thickness = 2.0mm
WRX pistons
Chev 6.0 rods
Deck height is -0.1mm
CR would be 9.2:1
By using a copper head gasket the thickness can be changed quite easily. $400
Total cost for above not including labour is around $2000
#20
Yes the Chev rods are significantly lighter somewhere around 100g per rod that's over 1kg of rotating mass, plus lighter crank as the journals are slightly smaller. You do not need to do this you could just have new pistons made with the wrist pin in the correct location for 9:1 CR and 3mm over size as you will need to hone the sleeves anyway.
Also if you are going to the trouble of rebuilding the engine the crank regrind is quite cheap I was quoted $600 for the offset grind, more cubes are always good. And while you are at it if your engine is a rope seal have it converted to lip seal, no mods to block needed.
Also if you are going to the trouble of rebuilding the engine the crank regrind is quite cheap I was quoted $600 for the offset grind, more cubes are always good. And while you are at it if your engine is a rope seal have it converted to lip seal, no mods to block needed.