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Thermostat fitment - aluminium tower

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Old Aug 25, 2024 | 11:48 AM
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bladerunner919's Avatar
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Default Thermostat fitment - aluminium tower

I have a 1998 car (AJ26) and some years ago fitted the aluminium thermostat tower. Whilst investigating a slight leak from the thermostat housing, I realise that the thermostat sealing ring is not under compression when fitted, as the recess that the thermostat fits into is deeper than the width of the sealing ring. I bought another thermostat to see if that was better, but same deal. I assume that sealing ring is supposed to be under compression?
 
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Old Aug 25, 2024 | 01:06 PM
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Jaguar did offer the seal itself if that is all you need. (NCA2246BA)
You might need a different (new?) housing if the recess is not machined correctly.

I would try a thin spacer or additional 'O'ring behind the thermostat/seal assy to see if moving it forward slightly will help if that is the problem.

RTV can be used sparingly as a last resort.
 

Last edited by motorcarman; Aug 25, 2024 at 01:07 PM.
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Old Sep 9, 2024 | 07:27 AM
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A follow up on this. I bought a Jaguar thermostat seal and, as you can see below, it's somewhat thicker than the one that came with the thermostat from a motor factor. The moral of the story is that the correct thermostat, in terms of size and opening temp, may not come with the correct gasket!



 
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