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And then I had my fun: I knew, I did everything right, but when I put the latch back into the car I had 2 problems, one after another: The boot-lid did not want to latch in (i.e. boot lid could not be closed) and the remote would not open the lid (once I finally managed to close the boot lid). After removing and dis- and reassembling the latch many more times, I finally figured it out I positioned the cable from the lock in the boot lid incorrectly...
And then I had my fun: I knew, I did everything right, but when I put the latch back into the car I had 2 problems, one after another: The boot-lid did not want to latch in (i.e. boot lid could not be closed) and the remote would not open the lid (once I finally managed to close the boot lid). After removing and dis- and reassembling the latch many more times, I finally figured it out I positioned the cable from the lock in the boot lid incorrectly...
0 2023/11/04 04:25:35
Lid back on.
Lid back on.
0 2023/11/04 04:25:33
Here you see very clearly that I have teeth again where there were none before! 11 new teeth! Imagine, how much a dentist would charge you for that! ;)
Here you see very clearly that I have teeth again where there were none before! 11 new teeth! Imagine, how much a dentist would charge you for that! ;)
0 2023/11/04 04:25:31
And pushing the motor back in onto it's contacts carefully.
And pushing the motor back in onto it's contacts carefully.
0 2023/11/04 04:25:29
Pulling the gears back in (one of which has obviously been resurrected) with their pins positioning them in their correct positions and applying bearing grease.
Pulling the gears back in (one of which has obviously been resurrected) with their pins positioning them in their correct positions and applying bearing grease.
0 2023/11/04 04:25:27
You can just spot 3 dark spots in the grooves before the epoxy starts below: These are each 1/3 of a pin (as used in sewing). I placed one into every second groove (except as you see on the right 2 next to each other, as this is a 11T gear). I positioned those 6 pin-bits with the fist thin layer of epoxy. This works exactly like reo (that is Aussie slang for steel-reinforcement in concrete). I let each layer dry for about 10 minutes and added a total of about 4 layers. Now this should be solid!
You can just spot 3 dark spots in the grooves before the epoxy starts below: These are each 1/3 of a pin (as used in sewing). I placed one into every second groove (except as you see on the right 2 next to each other, as this is a 11T gear). I positioned those 6 pin-bits with the fist thin layer of epoxy. This works exactly like reo (that is Aussie slang for steel-reinforcement in concrete). I let each layer dry for about 10 minutes and added a total of about 4 layers. Now this should be solid!
0 2023/11/04 04:25:23
Done. And then as in picture above I turned the protrusion around to re-attach it to the rest again. I used "Duramax 5 Minute Epoxy Fix", which is 2 component epoxy glue, which is totally hard after 16 hours and can be applied for 5 minutes after mixing. I used the OE pin to ensure that the parts will be connected in the correct angle. Avoid epoxy glue on the pin. But here is my cunning idea, which I incorporated:
Done. And then as in picture above I turned the protrusion around to re-attach it to the rest again. I used "Duramax 5 Minute Epoxy Fix", which is 2 component epoxy glue, which is totally hard after 16 hours and can be applied for 5 minutes after mixing. I used the OE pin to ensure that the parts will be connected in the correct angle. Avoid epoxy glue on the pin. But here is my cunning idea, which I incorporated:
0 2023/11/04 04:25:20
...while I went ahead to cut off the protruding bit of the late gear. Note that using a saw would have made it very easy, BUT this would have cut off too much material! So I could not use a saw and I used a cutter knife (in a metal guide - import due to the heat), and heated it up again and again with a heat gun before I painfully pressed the bigger part of the late gear with my thumb onto a soft kitchen-rag while cutting the protruding bit off...
...while I went ahead to cut off the protruding bit of the late gear. Note that using a saw would have made it very easy, BUT this would have cut off too much material! So I could not use a saw and I used a cutter knife (in a metal guide - import due to the heat), and heated it up again and again with a heat gun before I painfully pressed the bigger part of the late gear with my thumb onto a soft kitchen-rag while cutting the protruding bit off...
0 2023/11/04 04:25:16
So this is what I ordered as future backup solution (Plan C)...
So this is what I ordered as future backup solution (Plan C)...
0 2023/11/04 04:25:11
So this is my problem: The (outer) teeth of the upper gear, which were supposed to drive the lower gear are utterly worn off. So that is an "Ex-gear", just like Monty Python's Ex-Parrot...: It's passed on - this gear is no more - it has ceased to be - it's expired and gone see it's maker - this is a late gear! Bereft of life it rests in peace!
So this is my problem: The (outer) teeth of the upper gear, which were supposed to drive the lower gear are utterly worn off. So that is an "Ex-gear", just like Monty Python's Ex-Parrot...: It's passed on - this gear is no more - it has ceased to be - it's expired and gone see it's maker - this is a late gear! Bereft of life it rests in peace!
0 2023/11/04 03:59:23
After pulling off the cover, you can pull off the motor (it is just stuck on contacts there) and remove the 2 pins of the plastic gears (left of the motor) by either letting gravity help you, or use a magnet to pull them out, although, you need to pull only the bigger pin of the gear, which is bereft of life... then you just pull out the late gear.
After pulling off the cover, you can pull off the motor (it is just stuck on contacts there) and remove the 2 pins of the plastic gears (left of the motor) by either letting gravity help you, or use a magnet to pull them out, although, you need to pull only the bigger pin of the gear, which is bereft of life... then you just pull out the late gear.
0 2023/11/04 03:59:19
0 2023/10/30 15:35:50
0 2023/10/30 15:31:14
0 2023/10/29 05:18:57
...especially, when it's cold... ;)
...especially, when it's cold... ;)
0 2023/10/23 01:34:00
...a fancy cardigan for your leaper...
...a fancy cardigan for your leaper...
0 2023/10/23 01:32:48
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0 2023/10/14 15:13:53
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0 2023/10/10 14:10:11
0 2023/10/09 01:52:51
It's easy to see, which pin looks different - but that is only, because the pins is of slightly different design. With that new pin, I finally had achieved proper electrical contact and no more ABS light on. That nut was really hard to crack!
It's easy to see, which pin looks different - but that is only, because the pins is of slightly different design. With that new pin, I finally had achieved proper electrical contact and no more ABS light on. That nut was really hard to crack!
0 2023/09/30 05:48:13
I think I used tiny screwdriver (or needle) to move the plastic bit to the side, which held the original "hollow" pin 15 in position, so that I could push the original pin out of the connector. Next I extended the wire-length a bit and soldered the new "hollow" pin onto that extension and pressed the new pin back into it's position.
I think I used tiny screwdriver (or needle) to move the plastic bit to the side, which held the original "hollow" pin 15 in position, so that I could push the original pin out of the connector. Next I extended the wire-length a bit and soldered the new "hollow" pin onto that extension and pressed the new pin back into it's position.
0 2023/09/30 05:48:09
Certainly a big improvement.
Certainly a big improvement.
0 2023/09/30 04:47:28
I used 30mm wide chrome moulding (plastic) and I had bent the edges inwards a bit, before fixing it with black roof silicone and securing it with household sticky-tape for 2 days. And the oval S-Type side indicators are not also LED and crystal clear.
I used 30mm wide chrome moulding (plastic) and I had bent the edges inwards a bit, before fixing it with black roof silicone and securing it with household sticky-tape for 2 days. And the oval S-Type side indicators are not also LED and crystal clear.
0 2023/09/30 04:47:26
It works.
It works.
0 2023/09/30 04:47:23
Note that I had to improve on my metal latch design: Not as wide on the end and bent inwards in a step.
Note that I had to improve on my metal latch design: Not as wide on the end and bent inwards in a step.
0 2023/09/30 04:47:21
That square module in the centre of the picture is the controller of the front indicator LED bulb, which doubles up are DTRL when the indicator is not active.
That square module in the centre of the picture is the controller of the front indicator LED bulb, which doubles up are DTRL when the indicator is not active.
0 2023/09/30 04:47:18
The power for the new clear indicators comes again via a splice on the wires to the front indicator.
The power for the new clear indicators comes again via a splice on the wires to the front indicator.
0 2023/09/30 04:47:16
I made again those metal extensions - pretty much the same as for the rear reflector replacements.
I made again those metal extensions - pretty much the same as for the rear reflector replacements.
0 2023/09/30 04:47:14
Hence, I new approach is required: I "glued" a nut onto the position, where it will be needed behind that silver latch. Then I tightened the bolt so that the nut would hold on to that position a day later. That's kind of the idea in a "weld-nut"...
Hence, I new approach is required: I "glued" a nut onto the position, where it will be needed behind that silver latch. Then I tightened the bolt so that the nut would hold on to that position a day later. That's kind of the idea in a "weld-nut"...
0 2023/09/30 04:47:11
I loosened the inner wheel arch lines... but that did not help, as the wiper wash bottle behind the bumper makes sure that access with your hand is impossible from behind. So not even taping the nut to the finger would help here (as I did it when replacing the rear left reflector (see above)).
I loosened the inner wheel arch lines... but that did not help, as the wiper wash bottle behind the bumper makes sure that access with your hand is impossible from behind. So not even taping the nut to the finger would help here (as I did it when replacing the rear left reflector (see above)).
0 2023/09/30 04:47:07