Mark V - X 420G 1948 - 1970

LPG conversion XK engine

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Old 07-12-2014, 03:59 PM
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Question LPG conversion XK engine

Hi everyone,
I have a Jaguar Mark 7 and I'm thinking of a LPG conversion. I have found Front end kits that maybe suitable http://www.v8dualfuel.com/lpg_front_end_kits.html for the SUs, but wanting some feedback on converting an old XK engine to LPG.
Thanks
 

Last edited by Mark7; 08-04-2014 at 02:11 PM.
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Old 07-23-2014, 10:40 AM
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I am from the mk2 forum. I am sure this might also be of interest to some of us. Cant get the link to work. But can enter manually. I have read several articles on jags with lpg fitted in the JEC mag, all seem favourable. barry
 

Last edited by barrymk2; 07-23-2014 at 10:49 AM.
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Old 07-25-2014, 04:03 PM
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Originally Posted by barrymk2
I am from the mk2 forum. I am sure this might also be of interest to some of us. Cant get the link to work. But can enter manually. I have read several articles on jags with lpg fitted in the JEC mag, all seem favourable. barry
Thanks Barry. Any idea which edition of the JEC mag? Anyway, I'll start googling. Just wanting to find out whether an overhaul of the motor is needed before running lpg through it, or whether 'plug & play' will work. It appears that the manifolds I noted earlier are right for the job. Will leave one petrol tank and convert the other to a flat round gas cylinder [like they use in the spare wheel 'pit']. I think it will fit nicely behind the panelling, and filling thru petrol flap.
 
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Old 08-02-2014, 05:43 PM
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Default pre lpg engine work

Originally Posted by Mark7
Thanks Barry. Any idea which edition of the JEC mag? Anyway, I'll start googling. Just wanting to find out whether an overhaul of the motor is needed before running lpg through it, or whether 'plug & play' will work. It appears that the manifolds I noted earlier are right for the job. Will leave one petrol tank and convert the other to a flat round gas cylinder [like they use in the spare wheel 'pit']. I think it will fit nicely behind the panelling, and filling thru petrol flap.
Based on a bitter experience with a much more modern car, I think you either need to get the heads done with harder valve seats or put in a system like flashlube to provide the missing valve lubrication. You probably know already from researching this that LPG is a very dry fuel and for a minority of engines it greatly accelerates valve seat wear. The older the car the more likely the issue is to occur as they haven't benefited from improvements in materials over the decades. If you engine has had work done for leaded vs unleaded you may already be in a good place.

Another thing to make sure of is that your cooling system is in good nick. An LPG system creates slightly more heat for the system to deal with. If your system is marginal it may start to struggle in hot weather.

If the LPG shops down there aren't very helpful try talking with John at AGAutogas in Lilydale VIC. The are a very capable crew and do LPG conversions on a wide variety of vehicles not just commercial fleet conversions. Good luck with your project.
 
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Old 08-03-2014, 09:39 AM
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I don't know how relevant this is but I ran a 1966 (186 red motor) in stock condition from 1990 until 1997 on LPG. It ran 120km day,6 days a week for 7 years. 302,000 miles and no problems at all. Only thing I did to the motor in that time was 1 rocker cover gasket and a rear main seal. It was not not set up for pulp (premium un leaded petrol) as leaded was still available then.
LPG conversion XK engine-hr.jpg
 
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Old 08-04-2014, 02:09 PM
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Thanks Steve. You have raised that 'other' concern - leaded vs unleaded and the older motor. The front end kits were designed for SUs on 'modern' cars. Looks like my way forward is to have the motor upgraded for unleaded fuel and overhaul the cooling system [always a good bet anyway]. Once that is paid for, then go back and revisit the pros and cons of LPG. I'll take the motor out and then I'll have the opportunity to clean up the engine bay at the same time. LPG on the back burner [excuse the pun] for now. Thanks
 
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Old 08-05-2014, 02:17 AM
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Originally Posted by Mark7
Thanks Steve. You have raised that 'other' concern - leaded vs unleaded and the older motor. The front end kits were designed for SUs on 'modern' cars. Looks like my way forward is to have the motor upgraded for unleaded fuel and overhaul the cooling system [always a good bet anyway]. Once that is paid for, then go back and revisit the pros and cons of LPG. I'll take the motor out and then I'll have the opportunity to clean up the engine bay at the same time. LPG on the back burner [excuse the pun] for now. Thanks
Sounds like the next few months are accounted for then
 
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Old 08-24-2014, 12:07 PM
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I had my 3.8 rebuilt by a guy that only does Jags. I asked about the valve seats and he seemed to think that this would be ok, I assume due to thier original quality. This was in regard to LPG and unleaded.
Barry
 

Last edited by barrymk2; 08-24-2014 at 12:10 PM.
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Old 08-25-2014, 02:08 PM
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Originally Posted by barrymk2
I had my 3.8 rebuilt by a guy that only does Jags. I asked about the valve seats and he seemed to think that this would be ok, I assume due to thier original quality. This was in regard to LPG and unleaded.
Barry
Thanks Barry. I have been doing a lot of reading about the hardened valve seat in the Jaguar alloy head, and as you say most regard the original in the earlier engine are good, if good. So I think a engine overall probably can't be avoided anyway. I have also read about the valve guides coming loose in the later emission hampered engines due to heat differential on the exhaust side, so considered that LPG runs hotter, the upgrading of these and the valves themselves would be beneficial as well. I have found a Jaguar experienced engineer here where I live, now I just got to find the money!!
 
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Old 08-26-2014, 10:45 AM
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Default valve seats

Hi mk7, does your man say OK, re seats for unleaded and lpg then
barry
 
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Old 08-27-2014, 02:43 PM
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Originally Posted by barrymk2
Hi mk7, does your man say OK, re seats for unleaded and lpg then
barry
Barry, it's one of those tasks that requires the head to be removed anyway, to inspect. Some need just a regrind, while others need replacing. Hard to pin it to an exact head type though, and since later heads had hardened seats but still had failure on the valve guides, I'm not going to take the chance. I'll also need to make sure that all of the water passages are clear so a strip down would be the ultimate ( even though a good flush may suffice).
 
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Old 09-01-2014, 12:52 AM
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Another important issue is to get the timing reset for LPG. If you run 100% LPG, try and make up a hose that will enable you to fill the car from a BBQ bottle, not exactly kosher but it will save a tow.
Regards
 
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Old 09-01-2014, 02:50 PM
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Thanks for the heads-up on the timing. I'll probably run dual fuel [since it already has twin tanks - replacing one with suitable gas cylinder] and I'll be able to keep the dash a little original by using existing pump switch [modified] to activate any changeover needed.
 
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Old 09-12-2014, 07:40 AM
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For what it is worth, I have been running my 420 on LPG for about 7 years now.
The head needed hardened valve seats, and I think I retarded the ignition a bit. The car runs a little smoother on LPG, although the power is a bit down compared to running on petrol. For me that is not a big issue as I feel the 420 has enough power as is.
I have put the filler plug in the RH fuel flap, so not visible to the outside world.
 
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Old 09-13-2014, 01:42 PM
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Originally Posted by badhuis
For what it is worth, I have been running my 420 on LPG for about 7 years now.
The head needed hardened valve seats, and I think I retarded the ignition a bit. The car runs a little smoother on LPG, although the power is a bit down compared to running on petrol. For me that is not a big issue as I feel the 420 has enough power as is.
I have put the filler plug in the RH fuel flap, so not visible to the outside world.
Your comments are worth a lot. We all have our different body type but when it comes to the motor, it's very much the same. Prior to conversion, did you do an engine overhaul, or just the head? And its nice to know that the existing fuel flap can be used for the filler plug.
 
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Old 09-13-2014, 03:35 PM
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Running on LPG is fairly normal here (Netherlands). Has to do with road tax - older cars (>40 years) are exempt from tax. Normally a car on LPG pays much more road tax, up to 2 times as much. But LPG price per litre is much less - around 0,80 compared to 1,70 euro for petrol.

Anyway, I also had LPG in my Triumph 2500. That 6 cylinder wore through its valve seats very soon - I used the car a lot but had to adjust the valves every month. So I had hardened seats installed and no problems since.
In the Triumph I had a LPG injection installed, this gives more power than a common system.

When I bought my 420 7 or 8 years ago, it supposedly had an engine rebuild years before and not run much after. A few weeks after buying it, and installing LPG, due to a faulty automatic fan (not sure of the english name) the fan did not run and I had the engine overheated. After that it used a little water so I pulled the head. The head gasket was at fault.
Because the head was already off this was a good time to put in hardened valve seats.

By the way - the XK engine had much less wear on the seats than the Triumph head. Maybe the XK valve seat material is of a harder specification? Whatever, I would have done it anyhow if only for peace of mind and for less valve adjustment. Which of course on a OHC head with shims is a fair bit harder to do. I could adjust the Triumph valves within one hour, try that on a XK engine!
 
Attached Thumbnails LPG conversion XK engine-imgp1119.jpg   LPG conversion XK engine-imgp1122.jpg  
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