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Old Jul 19, 2021 | 05:04 PM
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Chakotay's Avatar
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Default in vehicle head gasket replacement

2001 s type 4.0
two topics to touch on:
1) Removal of nuts from exhaust manifold/cat convertors. What tools to use, there's next to no room!!!
2) Removal of broken crank position sensor. Main part is still lodged in bell housing.
 
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Old Jul 19, 2021 | 05:23 PM
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I think I remember leaving the exhaust manifolds in place for just a head gasket change but easy to disassemble on the bench.

If 'hogging' it out with a die grinder or drill a hole and 'slide-hammer' does not work, then gearbox out is probably your solution.
Pull the torque converter drive plate and knock it out towards the steering rack.
 
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Old Jul 20, 2021 | 01:31 PM
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Thank you for your response,
My plan was to take manifolds with head, as hardware is so rusted, need to remove on bench.
But I gotta get the convertors loose from manifolds,
What do I use to get at those nuts?
 
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Old Jul 21, 2021 | 08:48 AM
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There are 2 nuts and 2 long studs on each manifold to downpipe.
I have a deep flex socket (3/8 drive U joint built in) that fits. I think it is 15mm??
 
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Old Jul 22, 2021 | 01:50 PM
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Don't know where your at but if in the rust belt just cut the exhaust manifold nuts and/or studs off. They are all one rusted piece of steel now anyway.
Especially since your removing the exhaust manifolds anyway. Much easy to fix the busted/rusted out hardware when you get them on the bench.
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