XJ ( X351 ) 2009 - 2019

SC coupler replacement

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Old Feb 22, 2024 | 05:20 PM
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Default SC coupler replacement

SC coupler replacement does this problem affect all XJs
I could not find anything on how to replace one does the supercharger have to be removed in order to replace the coupler?
What are symptoms of a bad coupler noises on cold start? also I read not to replace with a solid coupler or the noise gets worse
 
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Old Feb 22, 2024 | 06:24 PM
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Yes it can effect any XJ with the AJ133 V8 SC or AJ126 V6 (which are only/all SC anyway).
Yes the SC needs to come off to replace the coupler, as the snout needs to be unbolted from the body of the SC and there are one (maybe two) bolts on the underside of the snout that cannot be accessed without removing the SC.
The classic symptom of a badly worn coupler is a loud rattle from the top of the engine at cold start up, like marbles in a tin can.
This rattle is very irregular and non-rhythmical, it goes up and down and fades in and out.
A common secondary symptom is a loud "clonk" on shut down, not every time but say one in three times. This is the sound of the spring in the coupler rebounding because it is a bit loose due to wear.
Mixed reviews and the jury is out on the solid coupler, some say it is better than the OEM style coupler (with the big spring in the middle) mainly because it does not have that problematic spring, others say it is a bit noisy all the time and some say that because it doesn't have the "recoil preventing" spring the SC bearings etc will wear out much faster.
Apparently Eaton revised the OEM "with spring" coupler a few years ago (2018???) with a new/harder insert to reduce the wear of the spring on the plastic housing.
 
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Old Feb 22, 2024 | 11:13 PM
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Originally Posted by OzXFR
Yes it can effect any XJ with the AJ133 V8 SC or AJ126 V6 (which are only/all SC anyway).
Yes the SC needs to come off to replace the coupler, as the snout needs to be unbolted from the body of the SC and there are one (maybe two) bolts on the underside of the snout that cannot be accessed without removing the SC.
The classic symptom of a badly worn coupler is a loud rattle from the top of the engine at cold start up, like marbles in a tin can.
This rattle is very irregular and non-rhythmical, it goes up and down and fades in and out.
A common secondary symptom is a loud "clonk" on shut down, not every time but say one in three times. This is the sound of the spring in the coupler rebounding because it is a bit loose due to wear.
Mixed reviews and the jury is out on the solid coupler, some say it is better than the OEM style coupler (with the big spring in the middle) mainly because it does not have that problematic spring, others say it is a bit noisy all the time and some say that because it doesn't have the "recoil preventing" spring the SC bearings etc will wear out much faster.
Apparently Eaton revised the OEM "with spring" coupler a few years ago (2018???) with a new/harder insert to reduce the wear of the spring on the plastic housing.
My 2019 V8 just had the snout replaced under warranty for a bad coupler despite only having 25k miles, so whatever they did in 2018, it didn’t help.

I am taking apart our 2014 RRS with the V6 as we speak to replace the entire snout with a new OEM snout and original spring coupler because the solid coupler seems to be the cause of a growling noise after only 6k miles.
 
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Old Feb 23, 2024 | 02:23 PM
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Here is a TSB that jag had for the snout/coupler noise
 
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TSB Supercharger Clatter.pdf (461.8 KB, 144 views)
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Old Feb 24, 2024 | 09:22 PM
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These video's will show you the parts and where to get them from

 
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Old Mar 22, 2024 | 11:20 AM
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Originally Posted by OzXFR
Yes it can effect any XJ with the AJ133 V8 SC or AJ126 V6 (which are only/all SC anyway).
Yes the SC needs to come off to replace the coupler, as the snout needs to be unbolted from the body of the SC and there are one (maybe two) bolts on the underside of the snout that cannot be accessed without removing the SC.
The classic symptom of a badly worn coupler is a loud rattle from the top of the engine at cold start up, like marbles in a tin can.
This rattle is very irregular and non-rhythmical, it goes up and down and fades in and out.
A common secondary symptom is a loud "clonk" on shut down, not every time but say one in three times. This is the sound of the spring in the coupler rebounding because it is a bit loose due to wear.
Mixed reviews and the jury is out on the solid coupler, some say it is better than the OEM style coupler (with the big spring in the middle) mainly because it does not have that problematic spring, others say it is a bit noisy all the time and some say that because it doesn't have the "recoil preventing" spring the SC bearings etc will wear out much faster.
Apparently Eaton revised the OEM "with spring" coupler a few years ago (2018???) with a new/harder insert to reduce the wear of the spring on the plastic housing.
I get a loud clonk on shut down and a couple other noises well after the engine is off also the engine shakes hard can be felt inside the car watch video

 
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Old Mar 24, 2024 | 08:51 PM
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I have the solid coupler ,super quiet
 
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Old Mar 26, 2024 | 08:12 AM
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Originally Posted by dennis black
I have the solid coupler ,super quiet
Interesting. Let us know how it goes over time, as that is interesting. Do you mind sharing where you got it from?
 
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Old Mar 26, 2024 | 05:18 PM
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Originally Posted by dennis black
I have the solid coupler ,super quiet
Most sellers on Ebay and Amazon are selling the upgraded pipes for $50.00-$100.00 some sellers asking for $150.00 $200.00 is there a difference in quality or just price difference ? the rear water heater pipe seems to be the most expensive even the ones shipping from China are close to $200.00
 
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Old Mar 27, 2024 | 10:07 AM
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In my parts video I have it there where I purchased it,I used the same one on a F-type in one of my videos 2 years ago running strong, he has a Stage 3 from VelocityAP no noise
 
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Old Jun 23, 2024 | 04:35 PM
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What happened was a few of us members were getting company's to make metal pipes for us. We got the specifications out to them and they made them for the Jaguar community, but as we all no there's going to be some replicas, in my 3 Videos shows were to get your parts from ,after installing them in members car with perfect results.Ive put 2000 miles on my coupler and pipes






This what happens with a overheated engine, 2015 Xj now a paper weight I'm tearing it down for spare parts
 
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Old Jun 23, 2024 | 04:47 PM
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Originally Posted by dennis black
What happened was a few of us members were getting company's to make metal pipes for us. We got the specifications out to them and they made them for the Jaguar community, but as we all no there's going to be some replicas, in my 3 Videos shows were to get your parts from ,after installing them in members car with perfect results.Ive put 2000 miles on my coupler and pipes


This what happens with a overheated engine, 2015 Xj now a paper weight I'm tearing it down for spare parts
https://youtu.be/rv35yzXCuPw?si=jna8C1UUIpDy0SIF

2000 miles is not saying much let us know when you have 20,000 miles Thanks

Loutusprite says he heard growling noise after 8K mile from his solid coupler so you still got a ways to go
 

Last edited by JaguarXJL15; Jun 24, 2024 at 08:36 AM.
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Old Jun 23, 2024 | 06:02 PM
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Originally Posted by JaguarXJL15
2000 miles is not saying much let us know when you have 20,000 miles Thanks
When you reply with a quote that has a lot of attachments/pics, it might be a good idea to delete the pics out of the quote in your reply unless they're the subject of your reply.
That way we don't have to scroll through a bunch of pics to get to the reply.
 
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Old Jun 24, 2024 | 11:22 PM
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The one on the F-type I did has 6,871 miles and purrs like a cat ,I use them on all the members here cars it just works simple
 
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