XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

Adding lightness

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Old Feb 21, 2021 | 06:31 AM
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Default Adding lightness



The aluminium construction makes the x350/358 impressively light for a car its size, that is why it attracts me so much. With a kerb weight of 1659 Kg - (3657 lbs) it doesn't weigh much more than some 2 seat supercars like the Porsche Turbo or Corvette
Boosting the engine's power is simple enough but soon gets maxed out unless you can afford a twin screw mod etc. so subtracting weight is the next step to increase performance.

Which elements can be removed or modified to make the X350/358 lighter and how much weight can be saved with each modification?
 

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Old Feb 21, 2021 | 08:01 AM
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This Swallows Racing X300 race car is in a 1400 kg (3086 lbs) racing category, the manual gearbox production car weighs 1775 Kg / 3913 Lbs - so a weight reduction of 375 kg / 827 lbs assuming they reached the minimum weight for that class.

https://www.facebook.com/243838295651826/videos/1472815849420725


If you were to reduce the X350's weight by the same 375 kg, that would put it in the same weight category as the Pagani Zonda C12. at 1284 kg / 2830 lbs!!!

 
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Old Feb 21, 2021 | 08:51 AM
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If the X350 XJR actually produces 400 bhp at the crank and has a curb weight of 1659 kg, that gives it a power to weight ratio (in the UK form) of 241.11 BHP/Tonne

https://www.launchtech.co.uk/bhp-calculator/


Here are a few lists comparing many performance cars (from a few years ago)
https://www.pistonheads.com/gassing/topic.asp?t=1538719

The power to weight ratio of the stripped out race car spec x350 mentioned above with a standard engine - 400 BHP + 1284 Kg = 311.53 BHP/Tonne
This is similar to a 2012 Lotus Exige S3 V6 which accelerates from 0-60 mph in 4.0 seconds, a whole second quicker than the standard Jag XJR.
To put that into perspective, you would require 517 BHP to achieve the same power to weight ratio with the standard car's weight.

So what if you wanted to create the lightest and most powerful X350 XJR for drag racing, hardcore track days etc. Starting with the above race spec weight of 1284 Kg and say 650 BHP with a Kenne Bell Twin screw supercharger and all the trimmings. You get 506.23 BHP/Tonne
That's not much less than the original Bugatti Veyron - 530 BHP/Tonne
Depending on traction, 0-60 mph time should be somewhere between 2.8 and 3.5 seconds.
To put that into perspective, if you maintained the standard car weight, you would need 840 BHP to achieve the same power to weight ratio.

"Every 20 Pounds Of Vehicle Weight Reduction Is Like Adding 10 HP"
https://www.hotrod.com/articles/17-w...hten-your-car/

***You might require a VPN to access some of the links.***
 

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Old Feb 21, 2021 | 10:44 AM
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11.5 kg (25.3 lbs) for a reclining composite sports seat, This could be a big weight reduction if you are willing to reduce the luxury levels of the Jag's interior. I suppose you could make them match the other trim.

https://www.cobraseats.com/seats.html?pid=41&cid=3


These Recaro seats look more premium, slightly heavier though at 15.9 Kg
https://www.recaro-automotive.com/us...o-sportster-gt

"Like the seat, the base is powerful and lightweight. Consider this example. The Sportster GT weighs about 35 lbs., the metal base and slider are about 8 lbs., and the bolts are an additional 2 lbs. For two GT seats, that comes to a grand total of 90 lbs. In contrast, stock OEM seats of a BMW are stuffed full of electronic and mechanical hardware and will typically weigh around 75 lbs. each. This means that you will shave a full 60 lbs. off your vehicle’s weight by switching to Sportster GT."
 

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Old Feb 21, 2021 | 11:41 AM
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I posted my research on wheel weight in another thread but the lightest wheel and tyre combination (staggered fit)* can be found here: https://www.jaguarforums.com/forum/x...2/#post2354741

Front Wheel 20" x 9" Litespeed Racing RS5 Forged magnesium= 7.5 Kg (16.7 lbs)
Rear Wheel 20" x 10" Litespeed Racing RS5 Forged magnesium = 7.8 Kg (17.2 lbs)

Front Tyre 255/35ZR20 Continental Extreme Contact Sport = 10.9 Kg (24 lbs)
Rear Tyre 285/30ZR20 Continental Extreme Contact Sport = 11.9 Kg (26.2 lbs)

Total = 76.2 Kg (168 lbs) approx.


Approximate 20" x 9" OEM wheel weight = 14.6 Kg (32.2 lbs)
Pirelli P zero tyres 255/35ZR20 = 11.4 Kg (25 lbs)

Total = 104 Kg (229 lbs)

Total wheel/tyre weight reduction = 27.6 Kg (60.8 lbs) - all 4 wheels.

*You could buy even lighter 19" wheels but if you were going to invest that much money in magnesium wheels you'd want them to look good too.

So Lighter wheels, tyres and front seats can reduce the overall weight by 54.9 Kg, (120.8 lbs) If you do all this your Jag's curb weight will now be down to approximately 1604 Kg
 

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Old Feb 21, 2021 | 12:57 PM
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Carbon ceramic brakes can save a total of 11- 13 Kg (24-28 lbs) over cast iron brakes according to this article, it doesn't specify if that means 2 piece or monoblock rotors.

https://therealcarsreviews.blogspot....ventional.html

That's the maximum possible weight saving so let's add their lightness although you'd need some deep pockets!

1604 - 13 Kg - New curb weight = 1591 Kg
 
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Old Feb 21, 2021 | 12:58 PM
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Run on empty. A full tank of petrol weighs 60kg ~ 66kg.
Drive barefoot. Typical pair of shoes weighs 0.7kg.
But you just can't compete with teenagers, very old people, or an amputee...
 
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Old Feb 21, 2021 | 01:00 PM
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Originally Posted by ChrisMills
Run on empty. A full tank of petrol weighs 60kg ~ 66kg.
Drive barefoot. Typical pair of shoes weighs 0.7kg.
But you just can't compete with teenagers, very old people, or an amputee...
Brilliant! Competitors will never think of that on the drag strip!

 
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Old Feb 21, 2021 | 01:36 PM
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Take out the rear seats and you save 70lbs.

I took mine out an weighed them, out of curiosity, to take as a large a load as possible on a long trip.
 
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Old Feb 21, 2021 | 01:42 PM
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If you upgrade from cast iron mononlock rotors to 2 piece rotors of the same size, there is a 0.6 - 0.7 Kg (1.32 - 1.54 lbs) weight saving per corner. so a small 2.6 Kg (5.72 lbs) weight saving overall



I can't find much data about weights but I'm pretty confident that magnesium brake calipers are the lightest kind you can buy.



Here is a similar 8 piston caliper but made from aluminium for comparison:

View this post on Instagram

I do believe that Wortec have some available or soon to be available.
View this post on Instagram
 

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Old Feb 21, 2021 | 02:40 PM
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Interesting weight comparison between Brembo and OEM brakes. https://blog.racetechnologies.com/20...-e-components/

Brembo calipers weigh 4.6 Kg (10lbs - 6 piston) while porsche OEM calipers weigh 5.2 Kg (11.44 lbs.) I suspect that Jaguar pistons will be similar 5 - 6 Kg for the fronts.

Lets estimate that Magnesium calipers are about 2.6 + 2.4 Kg lighter than Jaguar OEMs or Brembos per corner, that is an extra 10 Kg reduction

Rotors = 2.6 kg saving + Calipers = 10 Kg saving = Total saving with lightweight metallic brakes = 12.6Kg

New curb weight 1604 - 12.6 Kg = 1591.4 Kg


The Jag is now lighter than a 2014 Chevrolet Corvette C7 Z06
 

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Old Feb 21, 2021 | 02:51 PM
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Originally Posted by jackra_1
Take out the rear seats and you save 70lbs.

I took mine out an weighed them, out of curiosity, to take as a large a load as possible on a long trip.
That's lighter than I thought but all these weight savings add up.

I'm surprised there aren't more items like this availble for the rear passengers of a performance car, this is for an off road rail buggy:

Rear Bench Seat Carbon Fiber Polaris RZR XP1000 Turbo S 900 S 1000


 

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Old Feb 21, 2021 | 03:09 PM
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Magnesium melts at 650 deg C, can catch fire in air and produces hydrogen if you put water on it.

I think I will stick to cast iron calipers........................lol
 
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Old Feb 21, 2021 | 03:17 PM
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Originally Posted by meirion1
Magnesium melts at 650 deg C, can catch fire in air and produces hydrogen if you put water on it.

I think I will stick to cast iron calipers........................lol
Ha ha!

I believe they mix the pure magnesium metal with a bunch of other metals to avoid actual wheels of fire, (when it rains.)

https://www.azom.com/article.aspx?ArticleID=6709
 
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Old Feb 21, 2021 | 03:29 PM
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With modern technology and MP4 files, do you really need that chunky CD changer and DVD navigation unit? Are they fitted as standard?

It says here it weighs 7 lbs for an older model:

Amazon Amazon
 

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Old Feb 21, 2021 | 04:04 PM
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How much weight can you remove when you swap all those air suspension bits and bobs (above)

with these 4 elements (below)?


 
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Old Feb 21, 2021 | 04:37 PM
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They mention that their cat-back exhaust system is lighter at 20.4 Kilos (44.9lbs) but how much lighter than the standard system?

Their Range Rover 4.2 SC V8 system is slightly lighter and they claim a 10 Kg weight reduction compared to the OEM system
https://quicksilverexhausts.store/pr...xhaust-2005-09

So perhaps there is more weight to lose with a tubular exhaust manifold to replace the cast iron logs. Maybe 12-15 Kg (26.4 - 33 lbs) altogether?



https://quicksilverexhausts.store/co...xhaust-2003-08
 

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Old Feb 22, 2021 | 12:06 AM
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Throw out the spare tire. I've got 2 other cars that don't even have a spare tire. Just a squirty thing.
 
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Old Feb 22, 2021 | 02:42 AM
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Originally Posted by ChrisMills
Throw out the spare tire. I've got 2 other cars that don't even have a spare tire. Just a squirty thing.
I didn't have any spare in my Lotus Elise, just the squirty stuff too.
How much of a weight saving is that? Would you be able to weigh those 2 elements (for science ) please?
 

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Old Feb 22, 2021 | 03:45 AM
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How much weight could you save by removing all that paint? I suspect a substantial amount. The plastic bumpers do need to be painted with some chrome paint to match and a few layers of 2 pack lacquer would protect from oxidation but there is a lot of surface area on the jag and several layers of primer, paint and lacquer are required.




I'd probably go for a brushed aluminium finish, if the bumper paint can be made to match.

 

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