XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

Fuel Filter replacement

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Old Jun 2, 2013 | 12:49 AM
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Default Fuel Filter replacement

I got the multiple cylinder misfire codes on my '04 XJR again. I decided to change the fuel filter since I'm pretty sure it was original. It was pretty simple. I put the car up on ramps and removed the plastic tray from the driver's side.


The fuel filter was right there under the driver's feet, held in with a bracket.




The fittings seemed to be 20mm and 16mm, so I used a monkey wrench. There was some residual fuel pressure in the line. Next time I do this I'll wrap a rag around the fitting before I take it loose. It was only a few ounces of gas, but I still got sprayed in the face with it.



I got this filter at Autozone. I had taken it out of the package and had it sitting next to me when I got the gasoline bath. When I picked it up to install it I found the gas had washed all the lettering off the filter, including the arrow that shows you which way the fuel should flow. I compared it to the old filter to figure it out. Once it was back together the engine cranked for about 5 or 6 seconds then ran fine. I guess time will tell if it solved my problem.
 
Attached Thumbnails Fuel Filter replacement-ff1_zps563f8521.jpg   Fuel Filter replacement-ff2_zps3e1fcfae.jpg   Fuel Filter replacement-ff3_zpsa758391e.jpg   Fuel Filter replacement-ff4_zpsa4d77e2f.jpg  
Old Jun 2, 2013 | 02:15 AM
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Lucky you.

You should see where the filter is on the previous years!
 
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Old Jun 2, 2013 | 06:52 AM
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gmcgann
looks pretty straight forward. What kind of fittings on the filter? looks like threaded. Filter in stock at Autozone? Good photos.
RyeJag
 
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Old Jun 2, 2013 | 10:02 PM
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The fitting on the fuel line looks like 16mm. naturally, I couldn't find my 16mm line wrench and the 15mm was too small, the 17mm too big. The fitting on the filter seemed to be 20mm - again, the 19mm too small and the 21mm too big. I used a monkey wrench.
 
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Old Jun 2, 2013 | 10:16 PM
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Good pictures Thanks for the report.
 
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Old Jun 3, 2013 | 10:11 AM
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I have an XJ and while it is a different model, hopefully the filter change will be as straight forward as your XJR.
Good photos and info. Thanks!
 
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Old Jun 3, 2013 | 11:38 AM
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Thanks for the write-up. How often should I change this?
 
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Old Jun 3, 2013 | 05:29 PM
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No mention of the O ring seals?
 
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Old Jun 4, 2013 | 11:11 AM
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You're right, I probably should have changed the O-rings, but they seemed fine. If I had had some I would have changed them, and I'll definitely change them with the next filter.
 
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Old Jun 4, 2013 | 05:15 PM
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I would probably have done the same myself.

BTW thanks for the pics.
 

Last edited by meirion1; Jun 4, 2013 at 05:17 PM.
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Old Jun 4, 2013 | 07:54 PM
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Man, it your lucky.. I changed the fuel filter on my 2004 VDP this weekend and my guess it was orignal. 120k miles.. So what I am getting at, the filter was soooo clogged when I loosened the nuts and wiggled the line free I got sprayed in the face with rusty gas.. the line had a ton of back pressure... the gas looked brown coming out of it... its a wonder it didnt clog an injector..

Edit: i just read you got sprayed also lol
 

Last edited by GvilleVDP; Jun 4, 2013 at 07:57 PM.
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Old Aug 31, 2013 | 10:43 PM
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Does anyone know how often this filter should be changed?
 
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Old Sep 1, 2013 | 07:09 AM
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gmcmann:

Great photos and write up. I will check but suspect I do not own a 16 or 20mm wrench. I do plan to change my filter when I change the oil in a few weeks, no duplication on removing the cover. Curious if there may be a pressure release for the fuel pressure rail, perhaps in the engine compartment? 73K miles on my XJR and believe its the original filter.

RyeJag
 
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Old Sep 1, 2013 | 07:22 AM
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Owners manual suggests replacing the fuel filter each 60K miles.
 
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Old Sep 1, 2013 | 05:41 PM
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Originally Posted by ryejag
gmcmann:

Great photos and write up. I will check but suspect I do not own a 16 or 20mm wrench. I do plan to change my filter when I change the oil in a few weeks, no duplication on removing the cover. Curious if there may be a pressure release for the fuel pressure rail, perhaps in the engine compartment? 73K miles on my XJR and believe its the original filter.

RyeJag

Yes there is. There is a Schrader valve on one of the fuel rails near front of the engine.
You have given me an idea to rig up a little connection to this with a length of pipe to depressurise the fuel line. Will need a female Schrader also like an old air line fitting.

This should avoid fuel in the face!

Next idea-fit this rig if you are worried about having the Jag stolen (some have been) and fuel line will not pressurise.

Still have a few synapses working!
 

Last edited by meirion1; Sep 1, 2013 at 05:51 PM.
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Old Sep 1, 2013 | 07:24 PM
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Originally Posted by meirion1
Next idea-fit this rig if you are worried about having the Jag stolen (some have been) and fuel line will not pressurise.

Still have a few synapses working!
Any ideas on this security feature?
 
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Old Sep 2, 2013 | 03:05 PM
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I just came in from trying to pull the right saddle tank off of my wives '73 XJ12 when I saw this thread. Defiantly my next project.
 
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Old Oct 13, 2013 | 08:43 PM
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This is definitely a good write-up. Will be doing this job probably next weekend on my XJR. One thing I noticed over the years is that this type of filter does not come with o-rings. I have always re-used the existing o-rings in my truck / suburban etc. but I always felt that I was cutting corners. I just did not want to match up some random o-ring that may or may not be suitable for gasoline exposure and thus far, re-using the o-rings, did not cause any problem.

Does anyone know a source of the fuel filter o-rings, may be the size and the type that should be used on this filter?

Thanx.
 
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Old Oct 14, 2013 | 10:18 AM
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Take your old filter and try to blow through it. It's a quick and easy way to check how plugged your filter is. You can blow through the new one to see how easy it is to blow through a clean filter, then blow through you old one. If its really plugged you will barely be able to blow through.
 
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Old Oct 17, 2013 | 04:51 PM
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I attempted to do this today. Two of the fasteners were rusted and stripped. I couldn't get the plastic cover off. I'll have to work on this another time.
 
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