XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

Rear Subframe Captive Nuts

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Old Nov 15, 2021 | 10:18 AM
  #21  
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I had exactly the same problem ( partly my fault as I was being impatient and tried to use an impact gun to take the first one out... - don't do that! lol )
As others have said. The only solution is to cut the bolt off then remove the sub-frame so you can then trim off the rest of the bolt sticking out, then ( with a lot of swearing ) extract the captive nut and spring clip from the hole. After that it was a simple matter of getting it hot ( blow torch ) and it came apart easily.

Many thanks to Steven B for confirming that it was actually possible to remove the bolt in this manner.

My brake pipes were shot too - and not just where they were visible with the car fully assembled.
 
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Old Nov 15, 2021 | 11:55 AM
  #22  
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Originally Posted by williamtworth
I had exactly the same problem ( partly my fault as I was being impatient and tried to use an impact gun to take the first one out... - don't do that! lol )
As others have said. The only solution is to cut the bolt off then remove the sub-frame so you can then trim off the rest of the bolt sticking out, then ( with a lot of swearing ) extract the captive nut and spring clip from the hole. After that it was a simple matter of getting it hot ( blow torch ) and it came apart easily.

Many thanks to Steven B for confirming that it was actually possible to remove the bolt in this manner.

My brake pipes were shot too - and not just where they were visible with the car fully assembled.
you didnt need to drop the sub to do the rear pipes

takes like 2 hours max
 
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Old Nov 15, 2021 | 04:19 PM
  #23  
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Another way may be easier, or better

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Old 08-21-2021, 01:48 PM
Gino
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DefaultI managed to remove the bolts from the front subframe mounts. I don’t think it would have been possible without the induction heater. Thankfully, when I originally attempted to remove them I paused thankfully not damaging the nut ‘clip’ too much.
The heater got the exposed part of the bolt cherry red, after that it was a doddle.


 
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Old Nov 16, 2021 | 03:49 AM
  #24  
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Originally Posted by xalty
you didnt need to drop the sub to do the rear pipes

takes like 2 hours max
Very true - however you do need to remove the fuel tank to do it properly and to do that you need to remove the front two bolts on the rear sub-frame...
 
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Old Nov 16, 2021 | 07:58 AM
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Originally Posted by williamtworth
Very true - however you do need to remove the fuel tank to do it properly and to do that you need to remove the front two bolts on the rear sub-frame...
nope

you can attach every single clip without touching a single bolt
 
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Old Nov 16, 2021 | 11:49 AM
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You must have very thin fingers indeed is all I can assume
 
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