XJ XJ6 / XJR6 ( X300 ) 1995-1997

Fix for electric seat motor cable issue, seat won't adjust, raise or lower

Thread Tools
 
Search this Thread
 
  #1  
Old 10-12-2014, 06:27 PM
al_roethlisberger's Avatar
Veteran Member
Thread Starter
Join Date: Mar 2014
Location: Sanford, NC
Posts: 3,749
Received 672 Likes on 495 Posts
Lightbulb Fix for electric seat motor cable issue, seat won't adjust, raise or lower

I wanted to put this in its own thread so other people having this issue could quickly find it.

This very helpful response below was to an inquiry I made in another thread about the up/down adjustment for the front seat cushion no longer working, even though the motor was heard to be running.

This occurred when I had lowered the front and rear of the seat to their extreme adjustment. Although the seat had adjusted fully in every direction before, upon lowering the seat fully and possibly all the way back (I don't recall) the lower seat cushion front would no longer raise or lower.

The recommendation below was absolutely correct, and simply 'snapping' the cable back into its socket fixed the issue.


A few things I observed:

- The cables do 'snap' into their respective sockets via very small plastic clips in a collar surrounding the cable. But like many 20 year old plastic parts, I suspect their grip has weakened over time as they don't provide much if any resistance to pulling right back out.

- To get the square cable drive back into its receiver, you may need to run the motor a few times to get the drive to align with its receiver. Otherwise it will not slide in.

- The reason this particular cable came loose appears to be because a plastic cable zip-tie that had once held it secured against the seat cushion springs had broken. This let the cable back out of its receiver, and I suspect also let the cable drop on the floor and likely catch on the carpet or even heater duct. That may have helped it pull free too. Replacing the cable zip-tie should help keep the cable in place (hopefully).

I had this repair on my list for a few months, and just never got around to it. But it really is a quick fix, maybe an hour if you really take your time to make sure nothing gets dinged or scratched.

And you don't have to remove the seat for this repair.

Upon removing the front and rear seat frame to floor bolts, you can easily lean the seat back and it will stay put.

This is also a good time to find loose change, vacuum and clean any stains from spilled drinks/food



Originally Posted by aholbro1
I thought I'd posted more than I had on the seat issue. Seems all I said about it is that I tried the calibration method from the TSB and all I got for my efforts was a disconnected cable. In any case, I have a vague memory that the motor that runs the front of the cushion up/down is shown at the upper right of this photo, or what would be the left front of my driver's seat (LHD car):





THe drive cable comes off the back of that motor and arcs around above and behind the module to the gearbox which is nearly indistinguishable in the photo but located along the seat frame rail in the left of the picture. (the right frame rail - we are looking at the bottom of the seat asy.) The drive cable is just a square-tipped flex cable similar to a speedometer cable. I don't recall a positive retention mechanism where mine came loose, but just pushed it into what appeared to be the hole it came out of and twisted back and forth on it til I heard a little snap of it seating home.


FWIW, here's a link to all of my seat pics....but even though I recall attempting to take one of the cable end free in the wind and where it was supposed to go, I couldn't spot any such photo I could make a declarative statement, "that's it." The one I've posted is on page 8 of the photo-album.
Seats Photos by holbrz1 | Photobucket




Maybe....and if it is not the right mechanism it is similar. Again, 9 months or so on, which is a Looonnngg time to my memory these days, but I believe this is it and the photo was taken from the back of the seat looking forward along the right hand frame rail. I've attempted to circle the drive cable endpoint. You can see it coming in from the right, arcing 180 deg and attaching to the gearbox.


 
The following 2 users liked this post by al_roethlisberger:
dbunt101 (05-16-2017), Lady Penelope (02-08-2018)
  #2  
Old 08-13-2017, 12:01 PM
al_roethlisberger's Avatar
Veteran Member
Thread Starter
Join Date: Mar 2014
Location: Sanford, NC
Posts: 3,749
Received 672 Likes on 495 Posts
Default

An update, the cable popped back out about a year after the repair above. Good news is that it popped out at the height I prefer

I still think this is the correct approach, but need to find a better way to secure the cable but just haven't gotten around to it yet. So keep that in mind if using this repair to better secure the cable in place.

.
 
The following users liked this post:
Lady Penelope (02-08-2018)
  #3  
Old 08-13-2017, 12:21 PM
al_roethlisberger's Avatar
Veteran Member
Thread Starter
Join Date: Mar 2014
Location: Sanford, NC
Posts: 3,749
Received 672 Likes on 495 Posts
The following users liked this post:
Lady Penelope (02-08-2018)
  #4  
Old 02-07-2018, 09:02 AM
M. Stojanovic's Avatar
Veteran Member
Join Date: May 2017
Location: Kuala Lumpur
Posts: 1,635
Received 842 Likes on 592 Posts
Default

The front rise fall on my X308 stopped working and I found (like everybody else) the cable out of the gearbox socket. What first puzzled me was to see the inner cable protruding out too much. I thought it must have disengaged from the motor side but I could not push it in any further and verified that it was properly engaged into the motor (pulled the cable out completely, reinserted it and could feel when the square went into the motor socket). Ran the motor and the cable was turning fine. When I measured the depth of engagement into the gearbox, I found that the inner cable was protruding out of the sleeve (in relation to the connector) 8 mm more than what the gearbox socket can accept and relised that the plastic tube has actually shrunk over the years and pulled itself out of the gearbox socket. As shortening the cable is not really possible (due to specially shaped ends of the squares), I decided to lengthen the tube. I had a bad short cable (brand new but with a crumbled tube) so I detached one end-clip. Cut-off the end-clip on the shrunk cable as shown on the pic and connected the new end-clip with an aluminium tube, glued with epoxy. Works perfectly.

Another way is to just cut the tube anywhere and lengthen it with a metal sleeve but I did it the way I described because I already had a new end-clip. The maximum that the inner cable can protrude out is 14 mm.
 
Attached Thumbnails Fix for electric seat motor cable issue, seat won't adjust, raise or lower-rise-fall-cable-1.jpg   Fix for electric seat motor cable issue, seat won't adjust, raise or lower-rise-fall-cable-2.jpg   Fix for electric seat motor cable issue, seat won't adjust, raise or lower-rise-fall-cable-3.jpg  
The following 4 users liked this post by M. Stojanovic:
al_roethlisberger (02-10-2018), Lady Penelope (02-08-2018), littlelic69 (02-07-2018), Mark Murphy (02-08-2018)
  #5  
Old 02-10-2018, 11:00 PM
al_roethlisberger's Avatar
Veteran Member
Thread Starter
Join Date: Mar 2014
Location: Sanford, NC
Posts: 3,749
Received 672 Likes on 495 Posts
Default

Well, that explains why the cable often fails to stay repaired after one just snaps it back in. Mine popped back out within a year of the initial fix, and I've just not bothered to snap it back in again.

I'll have to measure mine now and see if the cable jacket needs to be cut and extended too.

.
 
  #6  
Old 02-11-2018, 09:09 AM
M. Stojanovic's Avatar
Veteran Member
Join Date: May 2017
Location: Kuala Lumpur
Posts: 1,635
Received 842 Likes on 592 Posts
Default

Bought a couple of these for spare. The inner cable is sticking out quite a bit so the sleeve obviously needs to be extended. It looks like the plastic tube on all suffers the same problem - shrinkage. On my seat, the tube has not only shrunk lengthwise but also in its cross section. It took quite a bit of force to pull the inner cable out and push it back in. However, when fully seated into the motor socket, the cable could turn fairly freely. The hard pulling out / pushing in was caused by the square portion of the cable, which is slightly bigger in diameter (diagonally) than the round portion, passing through the tube. The tube cross sectional shrinkage was such that the square portion of the inner cable could not pass through it freely anymore.
 
Attached Thumbnails Fix for electric seat motor cable issue, seat won't adjust, raise or lower-rise-fall-motor-cable-gbox.jpg  
The following users liked this post:
al_roethlisberger (02-11-2018)
  #7  
Old 02-11-2018, 04:38 PM
al_roethlisberger's Avatar
Veteran Member
Thread Starter
Join Date: Mar 2014
Location: Sanford, NC
Posts: 3,749
Received 672 Likes on 495 Posts
Default

Electric seats have been around for about a 3/4 of a century now, and memory seats probably from the 1960s.... one would think the manufacturers would have that all figured out.

The cables and the faulty potentiometers in such a simple thing is pretty frustrating.

Thanks again for researching this. I've got some spare cables too, so I'll use them to fix this issue. Curious that it only seems to effect the driver's side seat cable though.

.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BrentGardner
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
26
04-17-2024 05:19 PM
hafren
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
14
08-30-2023 03:42 PM
91xjscoupe
XJS ( X27 )
2
09-01-2015 12:01 PM
Andrew McVey
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
16
08-27-2015 07:21 PM
SingBlueSilver
XJ6 & XJ12 Series I, II & III
6
08-27-2015 02:20 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Fix for electric seat motor cable issue, seat won't adjust, raise or lower



All times are GMT -5. The time now is 10:42 PM.