XJ XJ8 / XJR ( X308 ) 1997 - 2003

Under hood battery connection design idea

Thread Tools
 
Search this Thread
 
  #1  
Old 02-14-2013, 10:44 AM
Roger77's Avatar
Senior Member
Thread Starter
Join Date: Jun 2009
Location: Goodyear AZ
Posts: 505
Received 65 Likes on 52 Posts
Default Under hood battery connection design idea

Hi everyone,
I had this connection fail on me and I was stranded and it cost $1700 to fix the damage, Towing, Alternator, battery etc.
As I'm rebuilding the motor and I have access to the car I came up with this idea.
comments from the techs please.
If it gets a thumbs up, I will make some.
 
Attached Thumbnails Under hood battery connection design idea-roger77-13105-albums-garage-fast-paws-4014-picture-battery-connector-17239.jpg  

Last edited by Roger77; 02-14-2013 at 11:02 PM.
  #2  
Old 02-14-2013, 10:55 AM
Sean B's Avatar
Veteran Member
Join Date: Oct 2008
Location: Sunny Southport UK
Posts: 4,755
Received 1,341 Likes on 1,057 Posts
Default

A remote cut-off? I've been meaning to add one, the red switch type used in motorsport, Roger, make it so
 
  #3  
Old 02-14-2013, 11:46 AM
plums's Avatar
Veteran Member
Join Date: Feb 2011
Location: on-the-edge
Posts: 9,733
Received 2,166 Likes on 1,610 Posts
Default

The battery side seems to have the same problem as the original.

The large nut needs to thread down on the barrel so that it is not the contact surface for the battery side.

Of course that might just be a problem with the drawing.

I'd be interested

A commercially available alternative is a barrel splicer as used by electricians on large gauge power circuits. It is a double ended collet. The two bare wire ends are inserted and the outer threaded barrels are tightened. The resulting connection is considered superior to soldering. You would need a bulkhead version, or feed the cable through and nake the connection on the inside of the bulkhead. These things are sometimes found as battery cable splicers.
 
  #4  
Old 02-14-2013, 12:30 PM
danielsand's Avatar
Senior Member
Join Date: Oct 2012
Location: SoCal
Posts: 856
Received 280 Likes on 176 Posts
Default

Originally Posted by Roger77
Hi everyone,
I had this connection fail on me and I was stranded and it cost $1700 to fix the damage, Towing, Alternator, battery etc.
As I'm rebuilding the motor and I have access to the car I came up with this idea.
comments from the techs please.
If it gets a thumbs up, I will make some.
No pic for me, just a red "X".
 
  #5  
Old 02-14-2013, 03:07 PM
coastaljag98's Avatar
Senior Member
Join Date: Sep 2012
Location: Apalachicola Florida
Posts: 546
Received 45 Likes on 37 Posts
Default

all i have is an x too lol
 
  #6  
Old 02-14-2013, 10:45 PM
Roger77's Avatar
Senior Member
Thread Starter
Join Date: Jun 2009
Location: Goodyear AZ
Posts: 505
Received 65 Likes on 52 Posts
Default

The step goes through the plastic, it would require opening up the hole to 3/4" (20mm)
The big hex nut would lock onto the face of the large diameter creating face to face contact on all the connections, no threads to transmit voltage
 
Attached Thumbnails Under hood battery connection design idea-roger77-13105-albums-garage-fast-paws-4014-picture-battery-connector-17239.jpg  

Last edited by Roger77; 02-14-2013 at 11:01 PM.
  #7  
Old 02-14-2013, 10:47 PM
Roger77's Avatar
Senior Member
Thread Starter
Join Date: Jun 2009
Location: Goodyear AZ
Posts: 505
Received 65 Likes on 52 Posts
Default

remote cutoff is a good idea Sean
BUT I just checked jegs.com $89.95 for a good kill switch
 

Last edited by Roger77; 02-14-2013 at 10:59 PM.
  #8  
Old 02-14-2013, 11:29 PM
Safi's Avatar
Senior Member
Join Date: Aug 2012
Location: Bloomington, IL
Posts: 508
Received 66 Likes on 49 Posts
Default

sorry im a bit lost what do we need a remote cut off for?
 
  #9  
Old 02-15-2013, 05:13 AM
Sean B's Avatar
Veteran Member
Join Date: Oct 2008
Location: Sunny Southport UK
Posts: 4,755
Received 1,341 Likes on 1,057 Posts
Default

Safi, strictly speaking, you don't need it, it's just an added safety feature I'd like to have.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JarodL
F-Type ( X152 )
63
03-07-2024 01:39 AM
Forcedair1
XJ XJ8 / XJR ( X308 )
37
05-14-2023 03:28 PM
Charlene n John
XJ6 & XJ12 Series I, II & III
9
09-28-2015 06:01 AM
alpecsa
XJ6 & XJ12 Series I, II & III
17
09-07-2015 11:55 AM
OkieTim
Jaguar Forums Feedback & Suggestion Center
2
09-02-2015 12:48 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Under hood battery connection design idea



All times are GMT -5. The time now is 03:08 PM.