XJ XJ8 / XJR ( X308 ) 1997 - 2003

X308 Fuel Pump

Thread Tools
 
Search this Thread
 
Old Feb 14, 2016 | 01:36 PM
  #1  
Geordie1's Avatar
Thread Starter
|
Member
Joined: Apr 2012
Posts: 38
Likes: 0
From: Livingston
Default X308 Fuel Pump

Hi I have owned a 2001 XJR for over 4 years without any problems, then the other day it failed to start, I called the AA who came out and said that I required a fuel pump, I then arranged for the car to be taken to a local garage who advised me that the car has 2 fuel pumps which cost £200 each and then £100 to fit, is this right or am I being ripped off, any advise would be appreciated.
 
Reply
Old Feb 14, 2016 | 01:53 PM
  #2  
yeldogt's Avatar
Veteran Member
Joined: May 2010
Posts: 1,887
Likes: 344
From: NE
Default

The XJR does have two pumps. The OE pumps are expensive. I spent about $500USD for the parts. Forget how much labor -- I think it was over 4 hours.

I went with the OE -- but aftermarket are available ... make sure you understand what is required if you go that route.

Do a search -- couple of threads on the subject .. including mine
 
Reply
Old Feb 14, 2016 | 02:16 PM
  #3  
TXE36's Avatar
Senior Member
Joined: Sep 2012
Posts: 119
Likes: 44
From: TX
Default

Yep, two pumps. I managed to fix mine for about $120. Thread about it over here: https://www.jaguarforums.com/forum/x...4/#post1150242 .

Relatively easy job except for getting the fuel lines loose to get the tank out. Depending on how your pumps failed, there may be some wiring harness repair too.

4 hours of labor sounds pretty reasonable, as I killed a couple of weekends.

-Mike

ETA: Using google exchange rate estimate £300 = $435USD for parts and labor sounds very reasonable.
 

Last edited by TXE36; Feb 14, 2016 at 02:19 PM.
Reply
Old Feb 14, 2016 | 04:59 PM
  #4  
sparkenzap's Avatar
Veteran Member
Joined: Nov 2007
Posts: 4,502
Likes: 1,068
From: atlanta ga
Default

Yep!
 
Reply
Old Feb 14, 2016 | 07:42 PM
  #5  
avt007's Avatar
Veteran Member
Joined: Sep 2010
Posts: 2,206
Likes: 536
From: Langley BC
Default

Check this out- http://www.mediafire.com/view/377tqn...s_Rev._1.3.pdf
 
Reply
Old Feb 14, 2016 | 09:15 PM
  #6  
motorcarman's Avatar
Joined: Dec 2009
Posts: 13,680
Likes: 9,617
From: Wise County,TX
Default

The tank does not have to be completely removed from the vehicle to replace the pumps. I usually place a sheet of plywood or some wood planks to slide the tank onto. That way you don't need to remove the wire harness from the filler neck area, you just need enough slack to get the tank top clear of the forward boot area. I also don't remove the boot lid gas struts. There is enough room to angle the tank out.

Cover or remove the battery!!!!!!!!!!!!!!!!!!!!!!! Gasoline and electrical sparks are a BAD combination.

bob
 
Reply
Old Feb 15, 2016 | 07:22 AM
  #7  
dwgates's Avatar
Senior Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2015
Posts: 275
Likes: 45
From: Rochester, NY
Default pumps...

This was the 1st job I had to do on my 99 XJR when she showed up at my door. Someone mentioned being able to source Ford pumps at the local auto parts store but I found (Chinese, almost everything is from China!) Delco pumps for half of that. Both pumps delivered from the ebay seller for $90.
Before you start pulling the tank and ordering pumps though I would check your fuel pump relays. Mine turned out to be "lightly" connected and may have been the reason my fuel pumps weren't working. I pulled the relays and used a soldering iron to flash a thin coating of solder onto each spade on the business end of the relays. It's an easy thing to try that is almost free.
If that doesn't work the tank may not have to come out but even just moving the tank within the trunk means the worst part of the job (IMHO), disconnecting the fuel lines, still has to be done.
Several resourceful individuals on this board have mentioned (and showed pictures of) cutting the steel above the tank, under the parcel shelf, which allows you to leave the tank in place, fuel lines undisturbed, but you may be trading the cutting and disassembling the rear seat area of the car for disconnecting the 2 lines. I'm not sure which is worse as I've only used the remove the tank approach.
I would suggest checking what the new pumps will need to fit your application. My inexpensive pumps needed to have the old connectors from my original pumps transferred which was a little bit of a pain as I needed to source fuel resistant heat shrink tubing to insulate my solder connections. Others have just used butt splices for these connections and not needed to insulate the splices but I'm always leery of my homemade crimps. If you have the right crimping tools crimp connections are probably at least as good as solder joints.
On the one hand the Jaguar parts will be exact fits (plug & play), on the other hand I've never had a car (knock on wood) that had the fuel pump fail so I wasn't too enamored with the idea of paying extra just to have them plug right in. This seems to be a common problem or our XJ's.
Hope it turns out to just be the relays!
 
Reply
Old Feb 15, 2016 | 03:21 PM
  #8  
plums's Avatar
Veteran Member
Joined: Feb 2011
Posts: 9,733
Likes: 2,201
From: on-the-edge
Default

Originally Posted by dwgates
If you have the right crimping tools crimp connections are probably at least as good as solder joints.
Better actually. That is why crimp connections are the required method
for certain regulated applications.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
VR6Guru
US Western
2
Feb 22, 2021 02:39 PM
GlynS
S-Type / S type R Supercharged V8 ( X200 )
4
Feb 23, 2016 07:00 AM
Jessica Sun
XJ ( X351 )
6
Feb 12, 2016 11:42 AM
keg0brew
XK8 / XKR ( X100 )
4
Feb 10, 2016 11:43 AM
18 & XJR
New Member Area - Intro a MUST
9
Feb 8, 2016 07:04 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 09:19 AM.