XJ40 ( XJ81 ) 1986 - 1994

How to do a repair of rubber "boot" around gas tank filler neck?

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Old Nov 27, 2023 | 03:01 AM
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Default How to do a repair of rubber "boot" around gas tank filler neck?

My 1994 Xj6 that I use as a regular driver has a problem with a split in the rubber boot that surrounds and seals around the gas tank filler neck. Mine has a split in the boot and I am 100% sure these are no longer available. With a split in this rubber boot I am sure I am getting water down in the boot when it rains. Anyone have any tips for how to patch it up?
 
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Old Nov 28, 2023 | 05:49 AM
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Ive been considering contact cement and a trim-to-fit chunk of bicycle tire tube for mine. Too cold out there right now though....
 
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Old Dec 7, 2023 | 10:08 AM
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Originally Posted by JensenHealey
My 1994 Xj6 that I use as a regular driver has a problem with a split in the rubber boot that surrounds and seals around the gas tank filler neck. Mine has a split in the boot and I am 100% sure these are no longer available. With a split in this rubber boot I am sure I am getting water down in the boot when it rains. Anyone have any tips for how to patch it up?
I used Permatex black rubber sealant 80338 to repair a split in mine and it worked. You're right that new ones are NLA.
 
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Old Dec 7, 2023 | 09:12 PM
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Did you use any special prep to clean the rubber?
 
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Old Dec 8, 2023 | 04:21 PM
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Originally Posted by jerry_hoback
Did you use any special prep to clean the rubber?
Nothing special, I think I did a gentle clean with soap and water to remove dirt and dust and let it dry well. Then applied the cement where there were tears/splits on both sides of the tear.
 
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Old Dec 9, 2023 | 08:40 AM
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Sounds safe. I had a used one that I replaced the original one with, but this one seems to have burst as well. Thanks.
 
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