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2010MY LED Rear Light Conversion

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Old 04-20-2009, 01:34 PM
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Default 2010MY LED Rear Light Conversion

Well, I got a set of the new LED rear lights, and after some re-wiring they are on and all working fine.

However, inside the car tells a different tale... I now have bulb failure messages displayed in the message centre for brake and indicator lights. The indicators flash at the correct speed outside but the 'ticking' inside the car is fast as it is when there's a bulb out and the brake lights are just showing as blown.

Are there any Jag Technicians on the forum who would know what Jaguar have changed on the 2010MY XK to accomodate the lower voltage of the new LED rear lights? Could it be the indicator relay? Is there a 'bulb failure' module which can be removed? Is it simply a matter of re-programming the car to tell it has the newer lights? Any help would be much appreciated...

I'd like to stay away from load resistors if possible due to the heat they generate and the lack of safe places to mount them. Plus, I'd rather not bodge it as there must be a way to do it properly as the newer cars have them fitted.
 
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Old 04-23-2009, 09:24 AM
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Just throwing this out there.....does anyone if there is any wiring harnass you can buy for the 2010 LED Taillights to work properly without any malfunction codes? I would also like to do this mod soon.

Would also like to see pics if you have any.
 
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Old 04-27-2009, 09:29 AM
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The tail light circuits goes to auxiliary junction box and then into the MS CAN Bus and to power. It appears to me that the computer controls the event ie you are at it's mercy...

As a first try suggestion I would say to check original bulb resistance and then LED taillight resistance and put a comparable resistor inline (difference of the two) with the appropriate ground wire (Jag schematic shows all tail light bulb grounds terminate on the G24/G25 ground located at the LH tail light) but be wary dimmed tail lights with inline resistor (may be good thing cuz you may have too much voltage on LEDS now...which means short life). You can then gradually decrease the resistance to bring the brightness back up and yet keep the bulb out indicator off. This should also tell you if the circuit senses voltage or current to show a bulb out...my guess (yeah...I thought gas would go down a couple of years ago too :-) is that a much lower wattage inline resistor will work but check with calculation to make sure can handle power (see calcs below).

I would also suggest that you source resistors through an actual electronics parts house as opposed to LED vendor and you will save a bundle on costs and can get several of each to try and specifically what you need. and remember the ole V=IR and P=VI calculations if you happen to find out some specifics on the new tail light.
 
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Old 04-27-2009, 07:53 PM
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I searched the forum trying to give the guy that did this work the credit he deserves but could not find the original thread. I saved the information off line for use in a motorcycle project but didn't save the author information. Hope he steps forward to claim his work because it looks like he has already done most of the work (at least the R&D) you are trying to do.

""Introduction
I put this article together after spending approximately $250 for 10 sets of LED bulbs, using trial-n-error trying to find the brightest bulb, as well as a bulb that filled out the reflector and lit up the brake light, tail lamp, and the turn signals. The biggest appeal for me for adding these LEDs is the instant full intensity upon being charged, unlike the old filaments, which slowly light, then dim. Compared to the older bulbs, LEDs are ‘instant’ on, instant off. For a turn signal, the “instant on” doesn’t have any intrinsic value, it just looks ‘modern’, however, on the brake light, a quicker bulb at full intensity gives drivers behind you more time to react, and as people on the internet have stated, at 70mph, that equates to a distance of 14 feet, or something pretty close to that.

On my 2003 XK8, the center brake light above the trunk IS LED based, so adding the LEDs to the tail/brake bulbs matched the quickness of the center, and also helped show how slow the old bulbs really were.

See these video below. The left bulb is an LED, right bulb is OEM filament.

Click for Video


Disclaimer The project was performed on a 2003 XK8. The tail lights and turn signals may be of different design in depth, reflector characteristics, lens color, etc. My opinions made here are what I feel are the best for my particular application. But, take away at least the advantages/disadvantages that I have recognized in each of these bulbs and how they are constructed, but most importantly, how they perform in its intended use. If your turn signal, or brake/tail lamp housings are similar to mine, then I have done all the leg work and experimentation for you, and you now know which bulbs work the best (and are the most affordable).

LED vs. Filament Bulbs
There is a common misconception that every LED bulb is brighter than an original filament one. This is very difficult to prove, because bulb ‘intensity’ is measured from one point near the bulb. On a filament bulb, this is easy, because it doesn’t change from one angle to the next, however, and as you can see on the different LED bulb designs, depending on where the concentration of bulbs or diodes are located, the test of the light output can be very different. What I have found in my experimentation, it is not necessarily the ‘brightest’ bulb…say at the end of the bulb, will not be the best suited for filling out the reflector and therefore, makes it more difficult for other drivers to see you. THAT aspect is the most important, as I discovered the hard way. The more LEDs/diodes on a bulb, the brighter overall the bulb is though, that much is true.

-- 1156 (single pole)/1157 (double pole) are not a DIRECT replacement for the P21W and PY21W. Two problems:
(1) The side pins on the PY21W (Amber turn) are not the same as the 1156. The electronics are identical, but notice the difference in the base in these pics. (OEM on left, 1156 on right)

The bulb sockets for the front turn signals are VERY sensitive to non-PY21 based bulbs. Just for reference, if you install an 1156 into the front socket, be prepared to keep it in there Til Death do You Part, because removal of that 1156 requires destroying it. I promise you…I’ve lost two (2) trial bulbs that way. The metal guides that are in the front sockets surround the pins, once you’re in…you’re in.



The rear sockets are much easier to ‘force’ in an 1156 bulb, as you slide the offending pin along plastic, and then resting in the ‘groove’ where the contact is. You can back out the bulb in the same manner w/o damaging the bulb, if you so desire.



(2) The electrical resistance of an 1156 or 1157 bulb is different than the original filaments. As such, if you use one of these bulbs from your local auto parts store, more than likely, the computer will think the bulb is still ‘burned out’ and give you a message indicator light. The only solution is to put a load resistor on the bulb line to simulate the increased resistance that the P21 bulbs produce. I didn’t do any test measurements, but it must be enough of a difference to cause a MIL. To be honest, pay $10-$15 for a new pair of P21 bulbs if you don’t go LED as a replacement, the resistor gets hot, you’re not saving that much, and it just isn’t worth the money you save.
LED Size
Every LED bulb is different. Bulbs on the end, bulbs around the sides, One bulb here, a thousand there…short ones, long ones, running in a circle, running up the side, cluster at the end, some sticking out the sides, clearly, with a clear-as-mud understanding of the performance of these new LEDs on the market, a lot of consumers will buy without knowing exactly what they need, and base their decisions on advertising instead, followed by a incredible disappointment after installing them.

Here is what the original filament bulb measures compared to a couple of LED contenders.



A reflector is designed based upon the location of that single point burning filament. In order for a good LED bulb to replace this filament bulb, it must generate light pretty much along the entire length of the bulb in order to provide light at the same angle as the original bulb, but from different locations. Notice the 'angles' in the reflector of the Jag Brake lamp reflector? Anything outside of this reflector can be seen somewhat from the side, but does zilch for the drivers directly behind you.



Therefore, the short bulbs with clusters of bulbs at the very end do not illuminate the reflector at all. In addition, the length of the bulb has an effect as well. I have tested bulbs that have diodes on the sides, but are not long enough to really use that reflector inside the lamps effectively. Then there have been a few that have really excelled in this department.

Resistors
I mentioned the need to install a load resistor above, and when you replace your old filament bulb with an LED, well all of a sudden, the more efficient LED doesn’t draw as much voltage as the previous bulb did, and the computer thinks the filament bulb is broken, resulting in the pass thru of voltage. To combat this, a load resistor takes the place of a filament bulb, and to be honest, I don’t know which size works best, but I know I have both 6 ohm and 10 ohm resistors, and both work equally well.



To install them, you simply put one end of the resistor on the bulb’s ‘hot’ wire, and the other goes to the common ground. Which end of the resistor doesn’t matter, so you can’t screw that up.


Only bad thing about the resistors is they heat up significantly, and they heat up fast! I can only guesstimate on the temps these things get up to, and I want to say over 150 degrees Fahrenheit or more, which means burn-baby-burn. I got a small blister from trying to move one while it was being charged, and then it also is at a temperature which will melt the plastic, so be careful where you install them. In my case, I used double sided tape, which actually hasn’t ‘melted’ on mine, and taped them to metal housings adjacent to the cover plate. See this pic below.



So far, over 4 weeks of use has resulted in no signs of plastic deformation of the cover plate. For the actual resistor diagram that I used for my rear tail lamp housing w/ turn signal, see this thread here that I completed quite a while ago.

Here is a pic of the original filament bulbs next to the LED (Bulb F). Camera exposure was the same, you can see the difference.






Here is a pic with the marker lights on - no brake applied. Right LED, Left filament bulb.



Since I had a lot of the 1156 bulbs left over, I used the really bright SMT (Bulb B below) in the rear fog location. This bulb is not monitored by the car; therefore, no resistor is needed to use this bulb replacement.





Here is the car with the brake applied and both left and right LEDs (Bulb F) installed.




Types/Styles of LED Bulbs Tested

So, you want to know which styles are out there…just type in LED 1156 or 1157 on eBay, and you’ll come up with pages of LEDs for your automotive needs. It has been written in many locations, that the color of LED you should install, should match the color of the lens. That means if you want a brake bulb in the red lens, you should get RED Led output bulbs. The turn signals should obviously be AMBER, even though the lenses are clear. So you want to know which ones worked the best for my car…well, let’s look at what I tested out, shall we? In this table, I will summarize the advantages and disadvantages, and then give either an Excellent, Good, Poor rating for both uses as a Turn Signal or Brake Light Replacement.
__________________________________________________ __________________________________






Bulb A - Luxeon

Click for Larger Pic

These were by far the most expensive bulbs that I tested, and one of the first ones that I purchased and installed. Light output on these were among the highest, but unfortunately, it consisted of one single LED bulb, and that bulb overheated within 15 seconds at full intensity, resulting in auto-dimming to protect itself. It also did absolutely nothing in the reflector in either the turn signal location or brake lamps.

Turn Signal: Poor Brake: Poor

__________________________________________________ __________________________________

Bulb B – SMT Sides & 3 Front

Click for Larger Pic

By far, this bulb is one the most useful design. It has a lot of side lighting, I would say about 25% more than the 3 SMTs on the end. Fills out the reflector very well, but needs more LEDs on the end, and a little longer to make it a perfect all around performer.

Turn Signal: Excellent Brake: Good
__________________________________________________ __________________________________



Bulb C – 3 SMTs Front

Click for Large Pic
This bulb doesn’t really have a place anywhere, as all of the light output is at the end, and nothing gets to the reflector. Similar in performance as Bulb A, but at least this one didn’t overheat when in use.

Turn Signal: Poor Brake: Poor
__________________________________________________ __________________________________


Bulb D – SMT Sides, 5 LEDs Front

Click for Larger Pic
This was the best design that I saw, lots of SMTs on the sides, long enough, and the 5 LEDs in front made it eye-catching to drivers. Only problem was that it did not work in my tail/brake lamp socket?? Both sides did this, and strangely, it did work in another socket (the dedicated indicator tail lamp) which I didn’t really need. As such, I gave it good grades for both application, but be warned, it may not work.

Turn Signal: Excellent Brake: Good
__________________________________________________ __________________________________





Bulb E – Small SMT Sides and Front


Click for Larger Pic

These bulbs were the most expensive, due to the newest technology in LEDs I presume, at $40 + S&H when I bought them a couple months ago. They are equal in performance to Bulb B, but way more expensive.

Turn Signal: Excellent Brake: Good
__________________________________________________ __________________________________Bulb F – 18 LED

Click for Larger Pic

I liked the design of these bulbs. The flat diodes on the sides really lit up the reflectors, and were much longer than all of the other bulbs. As such, the entire reflector was illuminated, and with the 3 LEDs on the front, it looked almost equal in output all round. This bulb worked well in all applications.

Turn Signal: Excellent Brake: Excellent
__________________________________________________ __________________________________




Bulb G – 20 LED w/ Bumps

Click for Larger Pic

What looks a lot like Bulb F above, it is clearly not. At first glance, the bulb just adds two additional LEDs on the front, and it just as long as Bulb F, so why the poor ratings? This bulb doesn’t have flat diodes on the sides; they’re bumpy and the ‘diameter’ of the bulb now exceeds the maximum that will fit in either the turn, brake or tail lamp indicator bulbs. Boo on this manufacturer for duping me!

Turn Signal: Poor Brake: Poor
__________________________________________________ __________________________________
Bulb H – 36 LEDs



This bulb design was one of the first ones to be released…put several circular rows of LEDs along the length of the bulb, add some on the end, and call it good. The light output was pretty good, only problem here was the length of the bulb. It wasn’t long enough to illuminate the rear of the reflector, therefore, did not score well with me.

Turn Signal: Untested Brake: Poor
__________________________________________________ __________________________________

Bulb I – 24 LEDs

Click for Larger Pic

Similar to the design of Bulb H above, but this time, most of the LEDs are placed on the end, and some radial firing ones were supposed to fill out the reflector. It failed…miserably.

Turn Signal: Poor Brake: Poor
__________________________________________________ __________________________________


Bulb J – 45 LEDs

Click for Larger Pic

This one is similar to Bulb H, but looks to have an additional row of radial installed LEDs, which should help with the reflector performance. It is shown to be 50mm long, which is almost as long as Bulb F. This turned out to be pretty good, and would be my second choice for the turn signals. Brakes were all right as well.

Turn Signal: Excellent Brake: Good

__________________________________________________ __________________________________
Here is a video of both LEDs installed. Now, it matches the 3rd brake light exactly!

Click for Video

ALTERNATIVES

I even tried a bulb manufactured by Philips that claimed that it would illuminate 50% faster than the regular filament bulb.



Unless I am mistaken, this video shows the same delay that the original bulb had. It failed my test.

Click for Video""

Well damn, the pics didn't post, I have the whole thing in a word document if you wish, send me an email address in a PM and I'll send it to you. Or if the original author shows up, he might repost as he got it all on here in the first place.
 

Last edited by JackJohn; 04-27-2009 at 07:57 PM.
  #6  
Old 06-18-2009, 08:44 PM
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nice article…this would really help people with 2010MY LED Rear Light Conversion and egr valve problem..
 

Last edited by kurtdaniel; 06-22-2009 at 08:41 PM.
  #7  
Old 08-12-2009, 05:04 PM
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BG MICRO just throwing this out there for any do it your selfers. m
 
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Old 08-12-2009, 07:28 PM
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Originally Posted by JackJohn
I searched the forum trying to give the guy that did this work the credit he deserves but could not find the original thread. I saved the information off line for use in a motorcycle project but didn't save the author information. Hope he steps forward to claim his work because it looks like he has already done most of the work (at least the R&D) you are trying to do.
I just now saw this jackjohn, thanks for the credit.

Here's the original thread, fixed for the new software update.
 
  #9  
Old 07-02-2010, 09:55 AM
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I'm planning the same project, 2010 tail lamp assembly.
I good to know what to look forward too.
Nice article JackJohn.
 
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Old 07-02-2010, 09:58 AM
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Lights looks great! Im new here so, hello everybody. glad to be apart of this community.
 
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Old 08-21-2011, 09:24 AM
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I did the 2010 taillight conversion on my tailights with a kit that has resistors bulit in for the LEDS but I have a small problem.
Both sides have the exact same set up i.e. bulbs and resistors but every morning when I use the driver's side turn suignal I get a bulb out warning in the dash even though all lights are working. The passenger side works flawlessly. The weirdest part is this only happens in the morning, later in the day no bulb out warning is triggered.

If anyone knows the cause of this or a possible solution I'd really appreciate it.

TIA
 
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Old 08-21-2011, 11:46 PM
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Mike:
The turn signal indicator lamp uses a PY21W bayonet orange
colored bulb in Rest Of World (ROW) markets. A S8W 27/7W wedge bulb is used in NAS markets
Wrong type bulb will cause lamp failure warning. Wrong resistance in the filaments will trigger warning light module., the bulb will still light.
After the bulb is heated from first use, resistance changes to the value ohm the warning module likes and that clear the warning light.
 
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Old 08-22-2011, 03:19 AM
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Default Ah ha

Thanks George! That explains why I only get the "Indicator Lamp Fail" message in the morning when i use the turn signal the first 2-3 times. I wish it showed which lamp exactly but the icon flashes the front, side and rear in orange at the same time.

My car is a 08 XKR NAS (North America) and I do have 3457 stealth brand bulbs in right now. I just ordered some Sylvania Silverstars and hopefully that should cure the problem. If not I'll change the side indicators next.
 
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Old 08-24-2011, 09:09 AM
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Originally Posted by Mike V
I did the 2010 taillight conversion on my tailights with a kit that has resistors bulit in for the LEDS but I have a small problem.
Both sides have the exact same set up i.e. bulbs and resistors but every morning when I use the driver's side turn suignal I get a bulb out warning in the dash even though all lights are working. The passenger side works flawlessly. The weirdest part is this only happens in the morning, later in the day no bulb out warning is triggered.

If anyone knows the cause of this or a possible solution I'd really appreciate it.

TIA
Hi Mike, just wondering where you got this kit? Thanks!
 
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Old 08-24-2011, 10:05 AM
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Default www.jaguar-shop.org

Here's the link to the kit:

Lighting - Jaguar-Shop.com

I ordered through email since they're located in Germany.

All in all I was very pleased with their customer service and the kit is really easy to install.
 
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Old 10-10-2011, 03:35 AM
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Originally Posted by Mike V
Here's the link to the kit:

Lighting - Jaguar-Shop.com

I ordered through email since they're located in Germany.

All in all I was very pleased with their customer service and the kit is really easy to install.
Installed the kit, love it. Same problem though! Did you eventually work out the failure warning? Cheers.
 
  #17  
Old 10-10-2011, 04:23 AM
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Default Not yet

Still haven't worked it out yet.... Are you getting the "Indicator Lamp Fail" when you use the driver's side turn signal or are you getting a lamp failure warning for a different bulb (i.e. brakes or tail lamp)?
 
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Old 10-10-2011, 03:54 PM
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Interestingly enough I'm getting the failure in the passenger side (the one working perfectly for you). I'm going to order a set of S8W bulbs, see if it does the trick.
 
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Old 10-22-2011, 07:47 AM
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Default Any luck?

I've tried 3 solutions to the "indicator lamp fail" with no success.

So far I
1. greased all connectors on all the left side lights

2. put in bigger 29w turn signal bulbs in the front

3. added a second ground wire like this Tailight Fix - E46Fanatics

NOTHING WORKED.
I still randomly get a "indicator lamp fail" sometimes when I use the left turn signal. The only time I noticed it doesn't do it is when I'm pressing on the brakes at the same time. I think this is b/c there is more load i=on the resistors all at once.

Any solutions would be great.

TIA
 
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