Trans Pan/Filter and sleeve replacement.. photos
#1
Trans Pan/Filter and sleeve replacement.. photos
Many thanks to CCC for his excellent post on this topic. I am fortunate to have a lift so I thought a few more photos and details may help others hoping to do this. My first sign of trouble was a puddle on my garage floor. It was NOT my electronics sleeve but my pan that was leaking. On the advice of others it is wise to replace the sleeve anyway. My car is an 2007 XK with 46,000 miles. I studied all the threads and decided to go with The California Transmission Supply Company..The CTSC - ZF Parts. I purchased the kit which includes pan/filter/gasket/drain plug assembly and 6 liters of lifeguard trans fluid. I also ordered 21 new T40 bolts at 1.97 each, which I ended up not using(pm me for a good deal if you need some) and a new electronic sleeve seal. Total cost shipped was $322.00. The dealership quoted me $1200.00 for the job! The job took me 2 1/2 hours with taking pictures.
The evidence:
Start with a level car and get it as high as you safely can
Remove the passenger side heat shield held by two 8mm bolts
I used CCC's tip with an 8mm allen bit, mine just pulled out of my 3/8"drive socket. I used a cheater bar over the 8mm box end wrench and it broke free pretty easily.
I learned you should remove the drain plug on the bottom of the pan (10mm allen) BEFORE you remove the fill plug or this will happen!
The transmission is obviously filled above the level of the "fill" plug so drain first. My pan bolts were T40 torx heads and removed easily
This is the white clip which needs to be released to allow removal of the electronics sleeve. Just press the tab in and pull down
Now the transmission support bracket needs to be removed. You must support the transmission before you do this. I supported it at the bellhousing
Then there are 6- 13mm bolts- 2 on top
and 4 on the bottom. You may need an open end wrench for the 2 front ones as the exhaust brackets get in the way
With the bracket removed you can seen the electronics. First remove the bracket holding the connection with an 8mm open end
Then remove the electric connector by turning it counterclockwise and it pulls right out
Now the sleeve is visible and pulls out
Note that the new sleeve has an inner "tab" that needs to be oriented to the bottom when you insert it. I lubed the o rings with silicone grease
It takes a little effort to push the new one in as it is tighter than the old one. I fit a 1" socket with a short extension and carefully tapped it in to insure it was seated
Don't forget to slide the locking tab back up
The electric connector has a groove which orients with the tab I mentioned earlier
Orient this groove to the bottom and push the connector in. The little handle on the right pushed down and clicks when in place
Clean the surface and install the new pan/filter assembly. Put a light coating of silicone grease on the filter pick up tube before inserting. Torque the bolts to 53 INCH pounds. Do not overtighten!!
Now reinstall the transmission support bracket. The filling procedure is as CCC described. Make sure you have a catch pan under the fill area.
My initial fill took 3 liters. Then I temporarily replaced the fill plug I found it helpful to wedge my 8mm allen into the plug using a paper shop towel. This makes it all stay together when you are reaching up by the hot exhaust pipe. Wear a glove!
After the first 3 liters and replacing the plug I started the Jag and removed the plug. She took another 2 1/2 liters before leaking out. I replaced the plug again and ran the selector through the gears as recommended. Removed the plug again and monitored the fluid temp with an infared gauge. When it reached 105 degrees F I added a little and closed her up. DONE!
The evidence:
Start with a level car and get it as high as you safely can
Remove the passenger side heat shield held by two 8mm bolts
I used CCC's tip with an 8mm allen bit, mine just pulled out of my 3/8"drive socket. I used a cheater bar over the 8mm box end wrench and it broke free pretty easily.
I learned you should remove the drain plug on the bottom of the pan (10mm allen) BEFORE you remove the fill plug or this will happen!
The transmission is obviously filled above the level of the "fill" plug so drain first. My pan bolts were T40 torx heads and removed easily
This is the white clip which needs to be released to allow removal of the electronics sleeve. Just press the tab in and pull down
Now the transmission support bracket needs to be removed. You must support the transmission before you do this. I supported it at the bellhousing
Then there are 6- 13mm bolts- 2 on top
and 4 on the bottom. You may need an open end wrench for the 2 front ones as the exhaust brackets get in the way
With the bracket removed you can seen the electronics. First remove the bracket holding the connection with an 8mm open end
Then remove the electric connector by turning it counterclockwise and it pulls right out
Now the sleeve is visible and pulls out
Note that the new sleeve has an inner "tab" that needs to be oriented to the bottom when you insert it. I lubed the o rings with silicone grease
It takes a little effort to push the new one in as it is tighter than the old one. I fit a 1" socket with a short extension and carefully tapped it in to insure it was seated
Don't forget to slide the locking tab back up
The electric connector has a groove which orients with the tab I mentioned earlier
Orient this groove to the bottom and push the connector in. The little handle on the right pushed down and clicks when in place
Clean the surface and install the new pan/filter assembly. Put a light coating of silicone grease on the filter pick up tube before inserting. Torque the bolts to 53 INCH pounds. Do not overtighten!!
Now reinstall the transmission support bracket. The filling procedure is as CCC described. Make sure you have a catch pan under the fill area.
My initial fill took 3 liters. Then I temporarily replaced the fill plug I found it helpful to wedge my 8mm allen into the plug using a paper shop towel. This makes it all stay together when you are reaching up by the hot exhaust pipe. Wear a glove!
After the first 3 liters and replacing the plug I started the Jag and removed the plug. She took another 2 1/2 liters before leaking out. I replaced the plug again and ran the selector through the gears as recommended. Removed the plug again and monitored the fluid temp with an infared gauge. When it reached 105 degrees F I added a little and closed her up. DONE!
Last edited by DenverDDS; 01-17-2014 at 09:12 PM.
The following 13 users liked this post by DenverDDS:
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Older thread, I know.
The exact line from the DIY above is "Don't forget to slide the locking tab back up". I am fairly confident the sleeve is seated properly, but the plastic tab will not budge. The entire job has been at a standstill for an hour now because the tab won't go back in.
Please tell me something simple to fix this so I will feel stupid, and yet get the tab in and put my transmission back together.
Thanks
----edit---
Removed and re-inserted using small 2x4 and small hammer. Seated a little lower and plastic locking tab went up.
Please tell me something simple to fix this so I will feel stupid, and yet get the tab in and put my transmission back together.
Thanks
----edit---
Removed and re-inserted using small 2x4 and small hammer. Seated a little lower and plastic locking tab went up.
Last edited by harvest14; 05-26-2015 at 08:49 PM.
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