MKI / MKII S type 240 340 & Daimler 1955 - 1967

Brake servo check valve repair

Thread Tools
 
Search this Thread
 
Old Dec 31, 2023 | 02:54 AM
  #1  
michaelgilbert's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Oct 2023
Posts: 137
Likes: 98
Default Brake servo check valve repair

In my vacuum rejuvenation project, brake servo check valve fell in half. Can't get part cos Christmas/NY in Australia is complete shutdown - Jag repairers and suppliers probably all on stress/mental health leave at the beach!!! The valves are pricey too.
Diaphragm looked Ok, so used silicon to carefully glue the diaphragm back to each side of the housing, small hammer to bend the tabs a bit.. Put in vice to hold until set but did vice too tight and one side crushed.
Bugger . So made a tube semicircle to fit over the broken bit (hole), epoxied then painted.
​​​​​​It sucks and blows like it should and I have saved over $100.
Please tell me if my posts are boring but they may help someone else in despair!!!!



 
Reply
Old Dec 31, 2023 | 03:15 AM
  #2  
Peter3442's Avatar
Veteran Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2020
Posts: 2,285
Likes: 1,458
From: Oxford, UK
Default

Looks better than the original on my car! If the diaphragm doesn't hold, there are inexpensive plastic ones that can be put in the vacuum line from the engine.
 
Reply
Old Dec 31, 2023 | 12:57 PM
  #3  
Chris Scott's Avatar
Senior Member
Joined: Feb 2023
Posts: 143
Likes: 91
From: Jaco Beach, Costa Rica
Default

Originally Posted by michaelgilbert
In my vacuum rejuvenation project, brake servo check valve fell in half. Can't get part cos Christmas/NY in Australia is complete shutdown - Jag repairers and suppliers probably all on stress/mental health leave at the beach!!! The valves are pricey too.
Diaphragm looked Ok, so used silicon to carefully glue the diaphragm back to each side of the housing, small hammer to bend the tabs a bit.. Put in vice to hold until set but did vice too tight and one side crushed.
Bugger . So made a tube semicircle to fit over the broken bit (hole), epoxied then painted.
​​​​​​It sucks and blows like it should and I have saved over $100.
Please tell me if my posts are boring but they may help someone else in despair!!!!



...and this is why you're buttoning the thing back up, while other (less resourceful) folks are sitting around complaining.

Well done. Like all "MacGyvers", there's the "get you homes" and the keepers, and I say leave it in.
 
Reply
Old Jan 1, 2024 | 03:09 AM
  #4  
michaelgilbert's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Oct 2023
Posts: 137
Likes: 98
Default

So far so good!! A bit of thinking and fiddling around with $4 of expoxy saves $120. That suits me!!
 
Reply
Old Jan 2, 2024 | 05:37 AM
  #5  
Jose's Avatar
Veteran Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 9,137
Likes: 2,659
From: Florida
Default

Series 3 XJ (1980-1987) have a similar twin-port check valve threaded to the charcoal canister, Only difference it is black plastic.
 
Reply
Old Jan 2, 2024 | 07:05 PM
  #6  
Fraser Mitchell's Avatar
Veteran Member
15 Year Member
Liked
Loved
Joined: Dec 2009
Posts: 9,548
Likes: 2,548
From: Crewe, England
Default

I well remember these little valves when I was rebuilding my Mark 2 in the 80s ! They are made of Mazak, (USA=Zamak), a zinc-based alloy. Their position on the reservac tank means they don't last long unless plastered with antirust wax. Also the reservac tank also rusts out. I replaced both items on my rebuild, but sold it not long after completion.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RickE
XJS ( X27 )
0
May 15, 2022 01:00 PM
MrAndersonGCC
XJS ( X27 )
7
Nov 23, 2021 12:01 AM
cat_as_trophy
S-Type / S type R Supercharged V8 ( X200 )
0
Jun 3, 2021 06:49 AM
yachtmanbuttson
XJ6 & XJ12 Series I, II & III
11
Sep 12, 2019 07:43 PM
CaleyThistle
XK8 / XKR ( X100 )
4
Apr 6, 2018 04:42 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:43 PM.