S-Type / S type R Supercharged V8 ( X200 ) 1999 - 2008 2001 - 2009
Sponsored by:
Sponsored by:

AC Trouble 03 STR Need Help

Thread Tools
 
Search this Thread
 
Old Apr 25, 2011 | 07:14 AM
  #1  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default AC Trouble 03 STR Need Help

Last summer, ice cubes...Now the AC is'nt working! I notice that I can't hear the clutch engage. I checked the owners manual for the fuse and relay location, thinking that might be the trouble and switched the horn relay with the AC compressor relay, still no clutch noise or cold air. I'm thinking the compressor or clutch/coil could be shot. Or maybe it leaked refrigerant and perhaps a pressure switch is keeping it from kicking ON? Used compressors can be had for less that $100 on ebay. I'm thinking of buying one and taking it to the local shop for repair. Oh, the right rear wheel started sqeaking too! I'm hoping while it's up on the lift the mechanic can hit it with some miracle anti squeak spray.
Any advice?
Thanks,
Cheers.
Bob
 
Reply
Old Apr 25, 2011 | 07:46 AM
  #2  
achysklic's Avatar
Senior Member
Joined: Feb 2011
Posts: 363
Likes: 19
From: Ohio
Default

I don't know about the the air cond. but my guess is first take it to a shop and test the level of freon. As for the rear wheel sqeek.. I bet it's a wheel bearing, I had to replace mine. Don't fret though they are pretty cheap and easy to replace.
 
Reply
Old Apr 25, 2011 | 07:58 AM
  #3  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

I called my mechanic,he said it could be low on refrigerant and that will keep the compressor from turning on, so I may bring it in for a look see before replacing the compressor.
As far as the squeak, it sounds like a bad bed matress when you go slow and take a few bumps. I'm not sure it's a wheel bearing since it only makes the creeky, squeaky noise going slow on bumps, more like suspension I thin. I shot some graphite and slicon spray on every movable link and bushing I could find without success. Taking care of all of these annoying kitty issues is becoming a full time job!
 
Reply
Old Apr 25, 2011 | 11:47 AM
  #4  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

I had to check, looks like plenty of refrigerant, I pressed the shrader valve and got a healthy blast of gas and yellow oil. I have a can of R134 so what the heck I tried but the system didn't take any more. Maybe it's because the compressor will still not turn on!
What would keep the clutch on the compressor from activating?
Thanks,
Bob
 
Reply
Old Apr 25, 2011 | 11:54 AM
  #5  
JagV8's Avatar
Veteran Member
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 27,518
Likes: 4,907
From: Yorkshire, England
Default

You can't check the pressure is above the low limit that way. You also can't check that way that it's below the high limit.
 
Reply
Old May 2, 2011 | 05:26 PM
  #6  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

mechanic says that the compressor clutch is shot.
Better to replace the entire compressor.
Says its a real proble to get the AC compressor out something about the engine frame needs to be removed?
At least 6 maybe 8 hours to replace.
Found a "like new" working compressor for less than $100 on ebay, should be here tomorrow.
Has anyone ever had the ac compressor clutch short out?
Is the AC compressor really that difficult to replace?
Thanks,
Cheers.Bob
 
Reply
Old May 2, 2011 | 06:30 PM
  #7  
JagV8's Avatar
Veteran Member
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 27,518
Likes: 4,907
From: Yorkshire, England
Default

You sure he knows what he's talking about - sure doesn't sound it so far
 
Reply
Old May 3, 2011 | 04:39 AM
  #8  
joycesjag's Avatar
Veteran Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2009
Posts: 8,020
Likes: 1,731
From: Sunny South Carolina
Default

An hour max to replace the clutch. Find another shop.
 
Reply
Old May 3, 2011 | 06:20 AM
  #9  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

I hope this does not take long, the repair is time and materials.
The mechanic found that the clutch has an internal short by tracing the current to the clutch, he is quite certain that the clutch is shot, because it grounds out at the clutch
I was informed that removing the clutch from the compressor would neccessitate removing the entire assembly it from the vehicle, and then dissasembly reassembly on the bench and that I might as well replace the entire compressor/clutch assembly.
This is the 4.2 STR, and I recall the compressor tucked in the bottom of the engine near the right front tire, not much room in there.
He said it looks very time consuming to remove because it wount just drop out of there when you remvove the bolts, he's convinced other stuff needs to be removed first.
Has anyone ever replaced the AC compressor/clutch on a 4.2?
Thanks,
Cheers.
Bob
 
Reply
Old May 3, 2011 | 07:12 AM
  #10  
joycesjag's Avatar
Veteran Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2009
Posts: 8,020
Likes: 1,731
From: Sunny South Carolina
Default

Steps:

1) Discharge the A/C system
2) Remove belly pan
3) Disconnect Refridge lines from compressor
4) Disconnect electrics
5) Loosen belt
6) Disconnect Rack and Pinion, hang through bolt holes
7) Disconnect steering linkage
8) Remove motor mount bolts
9) Raise engine
10) Remove 4 A/C compressor bolts, 2 easy access 2 not so but easier with the right tools

Reinstall opposite of removal
11) Charge and check for leaks
12) Do the hookie pookie and turn yourself around

Should take a skilled mechanic less than 2 hours maybe 3 total! Seized bolts add more time!
 

Last edited by joycesjag; May 3, 2011 at 07:04 PM.
Reply
Old May 3, 2011 | 08:13 AM
  #11  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

Thanks JoycesJag
It sounds easy to me especially since this will be up in the air on a lift.
The mechanic was concerned that the compressor may not just fall out without removing some subframe, since it looks really tight to him he has never replaced a Jag compressor he has repaired all of my cars for many years and he is very honest and skilled, maybe he was preparing me for worst case scenerio. I think it took him a few hours to diagnose that it was the clutch, and not a switch or sensor he said there were a bunch of HVAC error codes to sort through and he's convinced it is the clutch.
Hope it drops out easy and it will be easier on my wallet. He's tearing into it tomorrow AM.
Thanks,
Bob
 
Reply
Old May 3, 2011 | 08:38 AM
  #12  
androulakis's Avatar
Veteran Member
Joined: Dec 2006
Posts: 2,964
Likes: 507
From: Hamilton, NJ
Default

Originally Posted by joycesjag
Steps:

1) Discharge the A/C system
2) Remove belly pan
3) Disconnect Refridge lines from compressor
4) Disconnect electrics
5) Remove 4 A/C compressor bolts, 2 easy access 2 not so but easier with the right tools

Reinstall opposite of removal
6) Charge and check for leaks

Should take a skilled mechanic less than 2 hours total!
Rick,

Have you ever been under a 4.2? It's a bit tighter than the 3.0, and the bolt arragement is a bit different. But def still doable. Oh you forgot step 2.5 - loosen serpentine belt tensioner and remove serp belt from A/C pulley

Take care,

George
 
Reply
Old May 3, 2011 | 02:10 PM
  #13  
xjrguy's Avatar
Joined: Sep 2010
Posts: 2,114
Likes: 976
From: Indianapolis, IN
Default

Originally Posted by maxthrottle
Is the AC compressor really that difficult to replace?
Thanks,
Cheers.Bob
He's not foolin'. Compressor R&R to replace the clutch and coil is not for the faint of heart on 4.2L SC. Procedure is attached. Won't take 8 hours, but will take a good amount of time.

Cheers,
 
Attached Files
File Type: pdf
2003-04 X200 Compressor.pdf (1.96 MB, 669 views)
Reply
Old May 3, 2011 | 03:47 PM
  #14  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

I thought so.
The compressor is packed in there pretty good.
I had no idea that the stearing and engine mount needs to be removed and the engine raised in order to get it out!
The $72 used compressor is going to be the cheapest part of this repair.
This is way beyond my skill and patience.
Saving up for another big repair bill tomorrow.
Thanks,
Cheers.
Bob
 
Reply
Old May 3, 2011 | 06:58 PM
  #15  
joycesjag's Avatar
Veteran Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2009
Posts: 8,020
Likes: 1,731
From: Sunny South Carolina
Default

Sorry for the bogus advise Maxthrottle, I googled an underneath pic and it looked very similiar to the 3.0.
 
Reply
Old May 3, 2011 | 07:11 PM
  #16  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

No problem Joyesjag. I always appreciate your input...I was cautiously optimistic this would be finished by lunchtime.
It is what it is. I'm glad I'm not doing the repair tomorrow.
Thanks,
Cheers.
Bob

Originally Posted by joycesjag
Sorry for the bogus advise Maxthrottle, I googled an underneath pic and it looked very similiar to the 3.0.
 
Reply
Old May 7, 2011 | 10:49 PM
  #17  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

AC Condensor replaced, ice cold air again. Plugs and valve cover gaskets replaced and Mr Squeakie was evicted from the rear suspension.
 
Reply
Old May 8, 2011 | 11:30 AM
  #18  
androulakis's Avatar
Veteran Member
Joined: Dec 2006
Posts: 2,964
Likes: 507
From: Hamilton, NJ
Default

Originally Posted by maxthrottle
AC Condensor replaced, ice cold air again. Plugs and valve cover gaskets replaced and Mr Squeakie was evicted from the rear suspension.
Compressor or condensor?

Glad you got it all sorted.

Take care,

George
 
Reply
Old May 8, 2011 | 11:35 AM
  #19  
jag79's Avatar
Veteran Member
Joined: Jul 2010
Posts: 1,178
Likes: 86
From: Orlando, Florida
Default

Originally Posted by maxthrottle
AC Condensor replaced, ice cold air again. Plugs and valve cover gaskets replaced and Mr Squeakie was evicted from the rear suspension.
Just a thought, but wouldn't a brand new one or a refurbished a/c compressor been a better choice than a used one since you spent a lot on labor? Unless your not looking to keep that car for long thats a different story.

Cheers!
 
Reply
Old May 8, 2011 | 04:14 PM
  #20  
maxthrottle's Avatar
Thread Starter
|
Senior Member
Joined: Sep 2010
Posts: 238
Likes: 33
From: Souderton, PA
Default

Right it was the compressor. The original clutch had an internal short.
I thought about a refirb, I think they were about $400. I got the used compressor for $72 from a 2005 S 4.2 donor vehicle in Wisconsin with about 100K on the clock. (There is snow on the ground half the year in Wisconsin, how much AC was used?) I called the shop and they said it tested fine in the car before they pulled it. I know its a risk with a used part but from the info on this forum I dont think the compressors fail that often.
I dont know how much longer the STR will be around. I'm getting tired of the constant repairs, might be time for a trade in on a newer more practical/reliable vehicle.
Thanks for all of your help.
Cheers.
Bob
 
Reply



All times are GMT -5. The time now is 09:19 AM.