XK8 / XKR ( X100 ) 1996 - 2006

XKR 99' Headgasket/front suspension rebuild

Thread Tools
 
Search this Thread
 
Old Mar 13, 2016 | 04:03 AM
  #1  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default XKR 99' Headgasket/front suspension rebuild

Hello Jagmans,

Recently my headgasket failed on cylinder 1 giving misfire code and high pressure in the coolant system. Time for a headgasket replacement.
After some browsing on the internet and the advice from avos. I ordered the MLs type gaskets from jaguar and also the valve seals. All the other parts where ordered from Britishparts.

The car has a 240K km on the dail. After removing the heads i decided it was a good idea to also work on the front suspension as it is within good reach now :P
The heads are send of to a machine shop to be resurfaced and the valves reseated(not 100% necessary but iam not planning on going back in there any time soon).

While looking for parts i came along a lower pulley upgrade set that wil be installed later on.
Also there is a full custom cat back exhaust system being installed.
 
Reply
Old Mar 13, 2016 | 04:13 AM
  #2  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default







Cilinder one is pretty clean :P





Some carbon deposit, time to send them out for en resurface and clean





Strange that the ring is gone inwards, think it is the age of the composite pushing it inside....





Parts layout and the new pulley upgraded





Timing chains where done in 2006, looks fine :P





Time to clear out some corrosion, these cars are the worse... Mu 77 XJC is much better made :O
 
Reply
Old Mar 13, 2016 | 04:21 AM
  #3  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default




Big hole under the subframe ! Also the brake lines need to be replaced
 
Reply
Old Mar 13, 2016 | 04:30 AM
  #4  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default













 
Reply
Old Mar 13, 2016 | 04:35 AM
  #5  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default




MLS headgaskets





Some new parts for engine and suspension





Subframe looks tired....
 
Reply
Old Mar 13, 2016 | 04:37 AM
  #6  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default




Fresh made downpipes in stainless steal
 
Reply
Old Mar 14, 2016 | 09:46 AM
  #7  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default

Rebuild subframe

Originally Posted by Jagman28



MLS headgaskets





Some new parts for engine and suspension





Subframe looks tired....
 
Attached Thumbnails XKR 99' Headgasket/front suspension rebuild-12814080_904529629664984_890543783892557168_n.jpg  
Reply
Old Mar 19, 2016 | 11:17 AM
  #8  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default rebuilding front/subframe back in place

 
Attached Thumbnails XKR 99' Headgasket/front suspension rebuild-img-20160319-wa0006.jpeg  
Reply
Old Mar 19, 2016 | 01:54 PM
  #9  
plums's Avatar
Veteran Member
Joined: Feb 2011
Posts: 9,733
Likes: 2,201
From: on-the-edge
Default

Strange that the ring is gone inwards, think it is the age of the composite pushing it inside....
See the damage immediately adjacent to the fire ring.

That was coolant eating away at the gasket. Dexcool was
the specified coolant in your model year. The problem is
that Dexcool is a known plasticiser.

That's why the switch to MLS gaskets in later years.
 
Reply
Old Mar 20, 2016 | 02:14 AM
  #10  
avos's Avatar
Veteran Member
Joined: Apr 2008
Posts: 3,616
Likes: 1,070
From: Europe
Default

Originally Posted by plums
Dexcool was
the specified coolant in your model year
Just a small note, for the AJ26 engine it was DOW D542 (Yellow) as standard not the Dexcool as you say. Jagman can tell if it was switched at some point, but I have no info on the coolant being responsible for the early head gasket failures.
 
Reply
Old Mar 20, 2016 | 03:23 AM
  #11  
XJR-99's Avatar
Senior Member
10 Year Member
Joined: Nov 2011
Posts: 878
Likes: 324
From: Europe
Default

Now when can you do it easily, why not change cam timings from
stock 125/115 to 110/118 or if you worry about emissions with sport
cats then 112/120. These would match better to new power range with bigger lower pulley.
 
Reply
Old Mar 20, 2016 | 02:22 PM
  #12  
plums's Avatar
Veteran Member
Joined: Feb 2011
Posts: 9,733
Likes: 2,201
From: on-the-edge
Default

Originally Posted by avos
Just a small note, for the AJ26 engine it was DOW D542 (Yellow) as standard not the Dexcool as you say. Jagman can tell if it was switched at some point, but I have no info on the coolant being responsible for the early head gasket failures.
Let's find out.

The OP lists the vehicle as a 1999 model year in Europe.

That is a 2000 model year vehicle in North America.

I think that makes it a AJ27 and a Dexcool year.
 
Reply
Old Mar 20, 2016 | 06:15 PM
  #13  
larueb's Avatar
Senior Member
Joined: Jul 2013
Posts: 508
Likes: 109
From: Florida
Default

Thank you! Excellent write up with photos!!
 
Reply
Old Mar 23, 2016 | 11:58 AM
  #14  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default




Installation, and some repaint here and there 👌
 
Reply
Old Mar 24, 2016 | 06:27 AM
  #15  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default

What cam cover gaskets should i use ??

The dealer they charge me 200euro
British parts 80euro

Big difference but also in quality ?
 
Reply
Old Mar 24, 2016 | 08:26 AM
  #16  
kreyszig's Avatar
Senior Member
Joined: Jan 2012
Posts: 226
Likes: 31
From: UK
Default




Snap!
 
Reply
Old Mar 25, 2016 | 03:58 AM
  #17  
XJR-99's Avatar
Senior Member
10 Year Member
Joined: Nov 2011
Posts: 878
Likes: 324
From: Europe
Default

Originally Posted by Jagman28
What cam cover gaskets should i use ??

The dealer they charge me 200euro
British parts 80euro

Big difference but also in quality ?

Genuine: Jaguar Partno_NCA2515AE_CAM COVER GASKET RH XK8 XJ8_David Manners Group with Alts
O.E : Jaguar Partno_NCA2515AE#_CAM COVER GASKET RH XK8 XJ8_David Manners Group with Alts
Aftermarket: http://www.jagspares.co.uk/Manners/p...o=NCA2515AE%2A


Normally I use their O.Es since they are basically same parts than genuine but not in Jaguar plastic bag. Very critical parts better to use just genuines. Some aftermarket cam cover gaskets have been reported to leak very easily.
 

Last edited by XJR-99; Mar 25, 2016 at 04:01 AM.
Reply
Old Mar 27, 2016 | 02:04 PM
  #18  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default

QUOTE=XJR-99;1428914]Genuine: Jaguar Partno_NCA2515AE_CAM COVER GASKET RH XK8 XJ8_David Manners Group with Alts
O.E : Jaguar Partno_NCA2515AE#_CAM COVER GASKET RH XK8 XJ8_David Manners Group with Alts
Aftermarket: http://www.jagspares.co.uk/Manners/p...o=NCA2515AE%2A


Normally I use their O.Es since they are basically same parts than genuine but not in Jaguar plastic bag. Very critical parts better to use just genuines. Some aftermarket cam cover gaskets have been reported to leak very easily.[/QUOTE]



Thanks !
 

Last edited by Jagman28; Mar 27, 2016 at 02:17 PM.
Reply
Old Mar 27, 2016 | 02:16 PM
  #19  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default Engine block


hey guys,

Iam cleaning the engine prior to installing the rebuild heads, I have MLS type gaskets en the original type gaskets. There are some markings in the block from the rings of the old gasket. Other than that they are very smooth. I dont want te remove any more than necessary ( more compression ) Also the MLS are much thinner than the composite gaskets. Maybe i will install the original to be safe.... i dont want te reopen the engine any time soon !

 

Last edited by Jagman28; Mar 27, 2016 at 02:19 PM.
Reply
Old Apr 3, 2016 | 12:45 PM
  #20  
Jagman28's Avatar
Thread Starter
|
Member
Joined: Oct 2013
Posts: 50
Likes: 18
From: belgium
Default

Some more pictures.



cracked exhaust manifold :O





a fresh coat of paint





cleaned





Rebuild heads ! Very happy with the work done. Had to replace one valve (strange but is was bend just a bit)





Nice seal again
 
Reply



All times are GMT -5. The time now is 07:45 PM.