XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

Quest For 450 Horsepower

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Old Sep 22, 2016 | 02:08 PM
  #61  
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Originally Posted by Cambo
No it doesn't!!!

Caldoofy has an X358...

The engine in his car has variable valve timing. His ECU is also the later version Pan-Pag Denso ECU which is the same one used on the XF SV8 and the X150 XKR.

The engine and engine management system in his car is already capable of much more power than the early AJ33S in our 2003-2005 XJR's and STR's.

The VVT is actually a major contributor to MORE POWER especially in the top end >5000rpm.

The early non-VVT cars had quite a compromise in the cam specs to reach emissons targets and driveability requirements i.e. a really fat mid-range with heaps of torque.

We have been looking into the cams as part of the bigger picture and it seems for the 2003-2005 cars they are the bottleneck, at least one of the major contributors.

Some testing on a later car by manipulating the VVT operation did prove this, by fixing the intake cam to the same timing spec as the non-VVT engine there was a considerable loss of power in the top end.

The plan at the moment is to make a test of retarding the intake cam on a non-VVT engine to a similar position of the VVT engine at higher rpm, and see if this is resulting in more power in the top end (what we expect).

However it's also expected that there would be a loss of torque in the low-mid range (not a great tragedy, there is plenty of low-end power, we can afford to lose a little) BUT it could also mean that the engine is harder to start with the intake cam in that position.

Hopefully there are some results to talk about in the coming weeks.

Have not forgotten about the tune either, but it seems that the tune itself is not enough to get around these mechanical restrictions of the engine, so it's probably a case of cams adjustment + tune to get some decent results.

The other option is to fit the VVT cams and VVT system but it's a big job and not really cost effective. Ditto for new cams (ala Aston Martin grind) so hopefully just this minor adjustment to the timing will do it.
Interesting! Are you saying that my 2008 XJR has VVT?
 
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Old Sep 22, 2016 | 06:30 PM
  #62  
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Originally Posted by BlacXJRcat
Interesting! Are you saying that my 2008 XJR has VVT?
Yes, the 4.2 S/C engines from 2006MY have VVT. The STR, XJR / SuperV8, X150 XKR and XF SV8 4.2's...
 
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Old Sep 23, 2016 | 01:43 AM
  #63  
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Originally Posted by Cambo
No it doesn't!!!

Caldoofy has an X358...

The engine in his car has variable valve timing. His ECU is also the later version Pan-Pag Denso ECU which is the same one used on the XF SV8 and the X150 XKR.

The engine and engine management system in his car is already capable of much more power than the early AJ33S in our 2003-2005 XJR's and STR's.

The VVT is actually a major contributor to MORE POWER especially in the top end >5000rpm.

The early non-VVT cars had quite a compromise in the cam specs to reach emissons targets and driveability requirements i.e. a really fat mid-range with heaps of torque.

We have been looking into the cams as part of the bigger picture and it seems for the 2003-2005 cars they are the bottleneck, at least one of the major contributors.

Some testing on a later car by manipulating the VVT operation did prove this, by fixing the intake cam to the same timing spec as the non-VVT engine there was a considerable loss of power in the top end.

The plan at the moment is to make a test of retarding the intake cam on a non-VVT engine to a similar position of the VVT engine at higher rpm, and see if this is resulting in more power in the top end (what we expect).

However it's also expected that there would be a loss of torque in the low-mid range (not a great tragedy, there is plenty of low-end power, we can afford to lose a little) BUT it could also mean that the engine is harder to start with the intake cam in that position.

Hopefully there are some results to talk about in the coming weeks.

Have not forgotten about the tune either, but it seems that the tune itself is not enough to get around these mechanical restrictions of the engine, so it's probably a case of cams adjustment + tune to get some decent results.

The other option is to fit the VVT cams and VVT system but it's a big job and not really cost effective. Ditto for new cams (ala Aston Martin grind) so hopefully just this minor adjustment to the timing will do it.
once again cambo , you have me on the edge of my seat waiting for results .
are you test muleing your car with these cam mods . if so that sure is brave.
are you making new offset cam gears . or locking some vvt gears in a specified position ? i knew the vvt was an improvement in power , but the specs only show a 20hp increase .
 
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Old Sep 23, 2016 | 03:22 PM
  #64  
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Why did Jaguar initially fit VVT to the N/A 4.2, but not the S/C, but only add it in 2006?

How much do you think the VVT added to the top end?
This explains when I drove Shukan's VVT STR at SP it felt better at the top end, but it still could not keep up with my X350...
 
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Old Sep 24, 2016 | 04:13 AM
  #65  
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I think partly (wholly?) the Denso PCM was out of power (performance). They switched to a more powerful one shortly after, for the VVT SC cars.
 
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Old Sep 24, 2016 | 08:14 AM
  #66  
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I see the 200 cel cats mentioned quite a bit.

Would I see any noticeable performance increase if I had them fitted to my 2005 XJR ?

Are they street legal in all States?

I already have a stage I type air intake with flap mod. I will also be re-installing my
modified SC with the smaller pulley. I probably will not bore out my TB.
 
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Old Sep 24, 2016 | 08:55 AM
  #67  
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Originally Posted by alecescolme
Why did Jaguar initially fit VVT to the N/A 4.2, but not the S/C, but only add it in 2006?

How much do you think the VVT added to the top end?
This explains when I drove Shukan's VVT STR at SP it felt better at the top end, but it still could not keep up with my X350...
Good question.I would like to know the answer as well.

Also what do you mean when you say Shukan's car could not keep up with your X350?

What Octane gas do you use?
 
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Old Sep 24, 2016 | 09:20 AM
  #68  
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Originally Posted by jackra_1
Good question.I would like to know the answer as well.

Also what do you mean when you say Shukan's car could not keep up with your X350?

What Octane gas do you use?
We both ran against each other at Santa Pod 1/4 mile, at the time both stock performance wise, except both having the Caldoofy tube and I had the pulley. My best time on the day 13.4 vs his best 13.6.

Since that run I have gone for 200 cell cats and full custom 2.5 cat back exhuast. Definitely more power now...

Both cars running 99 RON (UK)
 
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Old Sep 24, 2016 | 09:40 AM
  #69  
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Originally Posted by alecescolme
We both ran against each other at Santa Pod 1/4 mile, at the time both stock performance wise, except both having the Caldoofy tube and I had the pulley. My best time on the day 13.4 vs his best 13.6.

Since that run I have gone for 200 cell cats and full custom 2.5 cat back exhuast. Definitely more power now...

Both cars running 99 RON (UK)
Do you think having the 200 cell cats WITHOUT modifying the rest of the exhaust would be of benefit?

Also is the exhaust sound on your car appreciably louder particularly when simply cruising?
 

Last edited by jackra_1; Sep 24, 2016 at 09:43 AM.
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Old Sep 24, 2016 | 10:22 AM
  #70  
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Originally Posted by jackra_1
Do you think having the 200 cell cats WITHOUT modifying the rest of the exhaust would be of benefit?

Also is the exhaust sound on your car appreciably louder particularly when simply cruising?
I think that there would be a benefit, as there are more gains from the cats vs the catback.

Yes the system is louder, as I wanted a V8 muscle car sound, rather than the silent stock sound. The system does not drone at 70mph, but you can hear it in the background (not tiring), actually much louder at slower speeds.
 
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Old Sep 24, 2016 | 10:30 AM
  #71  
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Here's a little video:
 
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Old Sep 24, 2016 | 11:07 AM
  #72  
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Originally Posted by alecescolme
Here's a little video:
https://youtu.be/5nqh4QJy8Hg
Sounds sweet. Where did you get the exhaust work done? I wouldn't mind a set of 200 cell cats myself depending on how much they are.
 
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Old Sep 24, 2016 | 11:13 AM
  #73  
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Originally Posted by JagSTR2004
Sounds sweet. Where did you get the exhaust work done? I wouldn't mind a set of 200 cell cats myself depending on how much they are.
Cheers! All done by VR Dyno tuning Kendal, my local Longlife agent. Cost £500 for both cats, £1400 for the whole lot.
 
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Old Sep 24, 2016 | 11:48 AM
  #74  
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Originally Posted by alecescolme
Here's a little video:
https://youtu.be/5nqh4QJy8Hg
Sounds very good to me!

I need to find out whether they are street legal here in the USA.
 
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Old Sep 25, 2016 | 10:36 AM
  #75  
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What about the front cats? Wont they stifle the motor and restrict performance? I am designing a ram air system for the entrance of the airbox where the flap is...It should look factory when I'm done...To me removing the flap will just allow hot air from the engine bay to flow in thus maybe even lose power with it off...
 
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Old Sep 25, 2016 | 12:11 PM
  #76  
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Originally Posted by viper1996
What about the front cats? Wont they stifle the motor and restrict performance? I am designing a ram air system for the entrance of the airbox where the flap is...It should look factory when I'm done...To me removing the flap will just allow hot air from the engine bay to flow in thus maybe even lose power with it off...
Yes they are the front cats, 2.5 pipework all the way behind the manifold.
 
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Old Sep 25, 2016 | 12:56 PM
  #77  
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Originally Posted by alecescolme
Here's a little video:
https://youtu.be/5nqh4QJy8Hg
Your car sounds great. I've been wondering if I do the Caldoofy intake, high flow cats and pulley, if i will need tuning or if the ECU will adapt.

By the way, which mufflers are those? I like the look.
 

Last edited by BlacXJRcat; Sep 25, 2016 at 12:59 PM.
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Old Sep 25, 2016 | 02:20 PM
  #78  
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Originally Posted by BlacXJRcat
Your car sounds great. I've been wondering if I do the Caldoofy intake, high flow cats and pulley, if i will need tuning or if the ECU will adapt.

By the way, which mufflers are those? I like the look.
Mine has not been tuned, just disconnected the battery, then started the car to allow the engine to 're-learn'. I expect the gains to be improved with a custom tune, I plan on doing this once all the mods are done. Planning water/meth injection next.

You mean the exhuast tips? They are 4" slash cut, but now thinking of changing them to the style of the early Portfolio models...
 
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Old Sep 25, 2016 | 07:23 PM
  #79  
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Originally Posted by Datsports
once again cambo , you have me on the edge of my seat waiting for results .
are you test muleing your car with these cam mods . if so that sure is brave.
are you making new offset cam gears . or locking some vvt gears in a specified position ? i knew the vvt was an improvement in power , but the specs only show a 20hp increase .
Well the initial tests have been done on a 2007 XKR which has VVT, the cam position and switching could be manipulated in "the tune" using a KessV2, basically "locking" the intake cam in place in the desired position.

When it comes to the earlier 4.2 S/C cars it will be a case of adjusting the cam position on the sprocket using a degree wheel. Which will be the plan for my engine.

As for the tune this is not finished yet, it's plainly obvious now why the mainstream tuners don't want to touch these cars with the early Denso 32-bit anymore. KessV2 does not work for tuning these ECU's, the ECU has to come out and it's bench-flashed using a K-Tag. The iniital plan was to then take that tune from the K-Tag and work it into a tune file which could be loaded with IDS/SDD so there was no need to crack open the ECU (as this has been done with custom tunes for later cars).

BUT there is a complication here as the Denso 32-bit has a 2nd layer of data in the processor, kind of like checksums, but not exactly, and this data is generated from IDS, not calculated like a regular checksum. This is key to getting a flash with IDS to work on this ECU, and it's proving hard to crack... we'll have another go on my XJR this week (5th time lucky haha)

Originally Posted by alecescolme
Why did Jaguar initially fit VVT to the N/A 4.2, but not the S/C, but only add it in 2006?
The original story was to improve emissions and economy, but we know that it also freed up power in the top end.

Originally Posted by alecescolme
How much do you think the VVT added to the top end?
I guess 20hp on a stock engine, but if the engine is tuned then there is a lot more to be had, whereas the non-VVT engine is really out of breath in the top end.

There was a non-VVT STR here on the forum that was tuned and it only picked up 10hp. But there are VVT XKR's and others that have picked up 30-40hp, if not even more. It's all in the top end, because of the cams.

The times and trap speeds at Santa Pod (and other 1/4 mile drags) are interesting and are probably a better indication of power than dyno sheets.

When I was in the UK my XJR made 340rwhp on a local dyno, and trapped 105.45mph at Santa Pod

Yet in Australia same car made 320rwhp on one local dyno (and even just 300rwhp on another one) but has trapped 105, 106, 107 mph at WSID, which is pretty consistent, and goes to show you can't really compare dyno numbers...

As for cats, well I have 100 cell on mine, it got VERY loud after fitting them and the engine felt much more responsive, but, no change to the top end hp numbers, because the cams are holding it back...
 
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Old Sep 25, 2016 | 09:12 PM
  #80  
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thanks for your efforts cambo . good luck with your tune . sure hope you crack it .
BTW my trap speeds are very similar to yours . 164-169 . its all about the launch really .
it so wants to light that tire !!
cheers
 
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