XJ XJ6 / XJR6 ( X300 ) 1995-1997

Starter replacement

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Old 09-24-2018, 07:03 AM
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Default Starter replacement

Well I got my rear shocks replaced, that was quite the chore but now my starter motor has been staying engaged a little at start up. I really don't want to damage the ring gear, that would be a much bigger job, any tips on replacing the starter? I have searched the forum for posts and it does not look like an easy job.

I just thought, could the solenoid on top of the starter be replaced on its own?
 
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Old 09-24-2018, 10:09 AM
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The 3 solenoid bolts that are glued into the starter motor that attach it to the starter motor point with the tails aft .You have o remove the whole starter assembly . Them pointing aft and are blocked by easy access from the top ( only way to the solenoid only replacement ) . the 3 bolts are glued in so you probably couldn't get enough torque on the philips heads to break them loose anyway . I had to cut them off sacrificing the solenoid anyway cutting through it with a round cut off wheel . There is the possibility of applying heat to the solenoid to melt the glue but I was not successful .

The good news in my example at 110 k miles ( assuming original starter ) is it's a common Bosch 110 series starter motor with robust brushes with plenty of wear left at 1/2 life and only required sanding some tarnish off the commuter and cutting back the gaps .

By the solenoid staying engaged longer then you would want has 2 possibilities / a problem with the solenoid jamming requiring replacement or the small wire control signal can be tested and resolved negating the need to remove the solenoid .

With the possibility of the starter solenoid relay sticking closed by the contact points fusing , have you swapped if out ?

Electrical jumper test hollowing ........

Editing , my taco low light is flickering
 

Last edited by Lady Penelope; 09-24-2018 at 10:35 AM.
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Old 09-24-2018, 12:03 PM
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Are you sure it's the starter and not the upper timing chain??

bob
 
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Old 09-24-2018, 01:04 PM
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I'm back , I never meet a taco I didn't like .

I'm guessing you can run the engine initially and warm up the oil increasing the viscosity and check valve entrapment of pressure and expansion ( If equipped with the newer tensioner ) and then starting the engine again seeing if the noise duplicates . Assuming the starter is not a intermittent issue the noise may go away unless the starter is heat related complicating this test interpretation .

Could the tensioner timing chain noise be localized by a ratchet extension up against the ear ?

Where is the engine serial number if the newer tensioner was installed by the factory during production ?

Thanks , Parker , time or a nap after my woosy medication .
 

Last edited by Lady Penelope; 09-24-2018 at 01:16 PM.
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Old 09-24-2018, 08:47 PM
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I have replaced dozens of tensioners but I do not remember any updated ones on the later cars.

Maybe they installed them subsequent as per the engine numbers.

Check the TSB
 

Last edited by motorcarman; 09-24-2018 at 08:57 PM.
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Old 04-04-2019, 10:43 PM
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Well, the problem was taken care of today when I had the starter replaced as well as my oil changed. The rebuilt starter spins a lot faster than the old one and I have no more noise from the starter gear not fully disengaging and slightly hitting the ring gear. It would only do it half the time but it would make for a cringeworthy experience, very unjaguar like.
 
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Old 04-05-2019, 04:35 PM
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Do you have the brand of starter you used ?

I can't find any good parts , solenoids

I found on my original starter the special type brass bushing in the nose of the starter was missing . This caused the small gear to be pushed " out " from flywhell in the radial direction , bad noise I never liked .
 

Last edited by Lady Penelope; 04-05-2019 at 04:49 PM.
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Old 04-05-2019, 07:15 PM
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Lady P. I used a Napa brand starter because I know someone who works there and I got his discount. My mechanic says he uses Bosch brand rebuilt starters because he has found them to be the most reliable.
 
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Old 04-05-2019, 10:29 PM
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Napa it is then . The original starter is a Bosch 110 series and makes sense . I have 3 starters in the garage with that many different solenoids that failed to work as I understood the system

https://www.rockauto.com/en/catalog/...ter+motor,4152

https://www.rockauto.com/en/moreinfo...178412&jsn=379

It can't be me ........
 

Last edited by Lady Penelope; 04-05-2019 at 11:13 PM.
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Old 04-14-2019, 08:46 AM
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Well the Napa brand rebuilt starter did not work out. Within a couple of days of installation it would refuse to turn over and I had to give the starter motor a thump on its side with a broom handle and this would free it up. It must have a bad solenoid. The guys at work thought it was funny when I told them about my "starter stick" I was carrying with me. I had supplied my own starter to my mechanic so there is no warranty through them and I am on the hook for a second labor charge if I have them do it again. Napa will refund the price of the starter and my insurance will cover the price of the tow if the car does not start. When I called my mechanic he told me he had problems in the past with some rebuilds and now he used Bosch brand rebuild starters.

This has taught me a lesson on trying to save some money, if I had let my mechanic do the whole job including supplying the part I would not be making this post.
 
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