XJ XJ8 / XJR ( X308 ) 1997 - 2003

EGR valve cleaning

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Old Jan 22, 2013 | 07:44 AM
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Default EGR valve cleaning

Hi All,
Well what started as a cam cover gasket replace to fix an oil leak is turning into a OH SH*T that needs fixing too !!!

I read that the VVT engines do not use an EGR valve, and S/C engines do, so knowing from experience with a Mustang that at 200K miles the EGR valve might be a "little dirty" I thought I should take a look. It's located under the throttle body on the rear of the inlet elbow.
I'm also replacing the part load breather tube with something a little better than the plastic crap Jaguar uses.
Here is what I found.
View from top of inlet elbow with throttle body off

Took off the valve and started by tapping lightly to dislodge debris

Then carefully (with a rag in the blower inlet) I cleaned out the elbow port.
This is what I got out (the hole was almost closed with this crap)

So if you have a high mileage XJR I suggest you service the EGR valve, if the larger pieces dislodge and go into the engine they will cause damage.
 
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Old Jan 22, 2013 | 09:20 AM
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Can't see your pictures Roger, but from what you said I can totally agree about the EGR inlet being coked up - that's why I deleted mine

There's some info and posts on the subject in the s type forum look for the posts by Avos. One more thing to forget about once done in my book.

As a polite suggestion, use a new gasket under the throttle, you know the metal crush one, because if you don't there's a chance of unmetered air leaks that will drive you mad.
 
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Old Jan 22, 2013 | 10:06 AM
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Roger- if you could get the pics I would appreciate it, I will have to tackle this while I am at it this spring.
 
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Old Jan 22, 2013 | 11:09 AM
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pics are showing up in my post ?
 
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Old Jan 22, 2013 | 11:11 AM
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does this help?
roger77_photos's Library | Photobucket
 
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Old Jan 22, 2013 | 11:36 AM
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Very much so- thank you!
 
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