XJ XJ8 / XJR ( X308 ) 1997 - 2003

Suspension tools to borrow or rent?

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Old Jan 2, 2022 | 10:56 AM
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Default Suspension tools to borrow or rent?

Front lower ball joint shot. Anyone have the suspension tools to borrow rent?
 
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Old Jan 2, 2022 | 11:44 AM
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If a member or patron you may loan almost any factory tool from www.coventryfoundation.org or www.jcna.com. Note these are factory tools--not cheap knock offs.
 
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Old Jan 2, 2022 | 11:49 AM
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We quit using the Jaguar ball joint separator press tool when somebody bent the $h!t out of it and ruined it.
Just went back to the BFH or air hammer procedure.

The lower ball joint is part of the control arm unless you are going 'aftermarket' and then you will need a shop press.

No other special tools I can think of that don't have a 'workaround'.
(mark the eccentric bolts for alignment)
 
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Old Jan 2, 2022 | 12:25 PM
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I don’t know how good (or bad) the quality of this part is but, it could be a solution??
 
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Old Jan 2, 2022 | 05:16 PM
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I've gone through a few of those MTC LCA's on both sides of my XJR. I'd avoid them if possible, but if it's absolutely necessary due to time/lack of tooling/cost etc, they will get you by. Don't pay more than $100 for them though. At $200 hunt around for some NOS Jaguar OE arms.

The ball joints on the MTC arms don't last as long as the OEM. They either develop play or a creak fairly quickly (think 5k-10k mi). The bore of the LBJ is also painted, oversized from OEM spec, and not consistent in dimensions on the one I tried to press apart when I was trying to replace the LBJ with one of the URO LBJ's.The bore was tapered!!! Witness marks on the bore showed that only about the upper half of the bore even had a fit with the ball joint body. The URO LBJ just dropped in with a loose fit, so if you buy an MTC arm, expect to have to buy another one once the LBJ wears out, rather than being able to service it.

Upsides are, they can often be found for cheap (I've paid $60-70 once or twice, other times usually in the $100 range) and don't require the tooling and risk of trying to press an LBJ out of an OE arm. My first arm I tried to service, I couldn't free the LBJ with my press and had to get an MTC arm instead to get me by.


As for tooling, I have some spring compressors another forum member gave me that were made of some long allthread, with a pin through the top, and a nut with some pipe standoff and washers. And a 1 1/8 ratcheting combo wrench for that as well, absolute lifesaver when doing 30-50 turns under spring load. For ball joint separators, I have a standard 3-piece one bought from Harbor Freight (the kind with a fork and arm, and bolt that compresses the LBJ bolt), where I've ground the fork inside apart slightly larger to clear the LBJ boot. Usually it's enough if it's run down with an electric ratchet, sometimes it takes some tension from the separator plus a couple hammer hits to free the LBJ bolt. Hasn't bent yet, amazingly.
 

Last edited by nilanium; Jan 2, 2022 at 05:20 PM.
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Old Jan 2, 2022 | 11:01 PM
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if i remember right the the black harbor freight one works. on some it’s too short so i got a bigger one from OTC

or pickle fork and BFH 👍
 

Last edited by xalty; Jan 2, 2022 at 11:03 PM.
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Old Jan 3, 2022 | 09:41 AM
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Originally Posted by motorcarman
No other special tools I can think of that don't have a 'workaround'.
Are you using a standard spring compressor you can get as a loaner from Advance or AutoZone?
 
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Old Jan 3, 2022 | 09:45 AM
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Originally Posted by nilanium
As for tooling, I have some spring compressors another forum member gave me that were made of some long allthread, with a pin through the top, and a nut with some pipe standoff and washers. And a 1 1/8 ratcheting combo wrench for that as well, absolute lifesaver when doing 30-50 turns under spring load. For ball joint separators, I have a standard 3-piece one bought from Harbor Freight (the kind with a fork and arm, and bolt that compresses the LBJ bolt), where I've ground the fork inside apart slightly larger to clear the LBJ boot. Usually it's enough if it's run down with an electric ratchet, sometimes it takes some tension from the separator plus a couple hammer hits to free the LBJ bolt. Hasn't bent yet, amazingly.
Is the last post on this thread what you are talking about: https://www.jaguarforums.com/forum/x...estions-33958/
 
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Old Jan 3, 2022 | 10:36 PM
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Originally Posted by pcolapacker
Is the last post on this thread what you are talking about: https://www.jaguarforums.com/forum/x...estions-33958/
Nope! Life is too short to mess with something like that. Though it does remind me, you want two pieces of m10x1.5 threaded rod, minimum of 5" long, to use as "guides" when reinstalling the spring pan. I believe these are mentioned in the FSM as well. You install them into the middle hole on each LCA, and feed them through to help align the spring pan as recompressing it. Using a partially threaded bolt and cutting the head off works as well, the smooth part will slide a bit easier than an allthread. I have one of each because it's what I had lying around. Using 3 may make things slightly easier. You'll still probably need a jack to help push up on the inner edge of the pan at the very end of assembly.

Here's what I've used:


 
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Old Jan 4, 2022 | 05:29 AM
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The Factory tool comes with two tapered pins to align the pan. The major benefit of the factory tool over all thread and safety is speed. With central winged turn buckle, and special fittings that allow for the reality that compression is not in a straight line, it is a well designed tool that works fast and safe.
 
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Old Jan 4, 2022 | 01:02 PM
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Agreed, the jaguar factory spring compressor is absolutely the best option in this case.
 
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Old Jan 4, 2022 | 03:17 PM
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Will either of these work to compress the spring? Enough room?

 
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