XJ40 ( XJ81 ) 1986 - 1994

Xj40 brake booster

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Old Dec 3, 2012 | 01:07 AM
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discotec's Avatar
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Default Xj40 brake booster

Thought I'll post some pic of our jag with its retrofit brake booster.
 
Attached Thumbnails Xj40 brake booster-pc030322.jpg   Xj40 brake booster-resize-pc030323.jpg   Xj40 brake booster-resize-pc030324.jpg   Xj40 brake booster-resize-pc030325.jpg   Xj40 brake booster-resize-pa300206.jpg  

Xj40 brake booster-resize-pa300207.jpg  

Last edited by discotec; Dec 3, 2012 at 01:19 AM.
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Old Dec 3, 2012 | 08:06 PM
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Holy cow! Well, under the auspices of 'whatever works!'... Good job!

Scott
 
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Old Dec 4, 2012 | 02:36 AM
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Default brakes

Originally Posted by MidwestJag
Holy cow! Well, under the auspices of 'whatever works!'... Good job!

Scott
No Leaks, no dash warnings, brakes have more feel and work better, and less to go wrong.
 
Attached Thumbnails Xj40 brake booster-234947441_full.jpg  
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Old Dec 5, 2012 | 09:00 AM
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Yes , very good , much talked about here in the UK , are you going to give us a write up on what parts are required and how you went about hooking it up ? , i'm certain there are plenty of people who would do it if they knew how .

I've often wondered if the X300 servo would fir the bill ,

Derek..
 
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Old Dec 5, 2012 | 09:57 PM
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Default Brakes xj40

Originally Posted by Derek 1951
Yes , very good , much talked about here in the UK , are you going to give us a write up on what parts are required and how you went about hooking it up ? , i'm certain there are plenty of people who would do it if they knew how .

I've often wondered if the X300 servo would fir the bill ,

Derek..
10mm Alloy plate cut to sharp/size then drilled to fit between xj40 pedel box and xj6 series 3 type vac. booster, a 3 xj6 type vac. booster, doz. bolts, then cut/spice wires to remove warning lights.
Fitted plate (steel) over where the pump was fitted on the front of the xj40 motor.
Drill/tapped a hole towards the rear of the xj40s inlet manifold for a vac. line bap fitting, Vac. line between inlet and booster.
Time -- 2 hours to fit.

Milling/drilling the plate up takes a lot longer -- Mill is not cnc.

(I did have to move the power steering fluid tank 15 mm forward, Vac. booster is a tight fit, but does have clearance all round it)
 

Last edited by discotec; Dec 5, 2012 at 10:02 PM.
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Old Dec 6, 2012 | 04:43 PM
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roger ele969c's Avatar
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Remembering, of course, that New Zealand, is RHD.......Roger.
 
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Old Dec 7, 2012 | 03:27 AM
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There's no need to drill and tap a hole for the vacuum takeoff..... if you look closely on the intake manifold, hidden very near towards the front right next to the fuel pressure regulator, the 3.6 has a blanked off vacuum for this very purpose. (it has a little rubber stopper on it... remove this stopper and hey presto... you have your vacuum!)

Discotech.....sure hope you didn't let any swarf drop into your manifold when you were drilling and tapping!
 

Last edited by Jagfix38; Dec 7, 2012 at 03:32 AM.
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Old Dec 7, 2012 | 02:22 PM
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Default brakes

Originally Posted by Jagfix38
There's no need to drill and tap a hole for the vacuum takeoff..... if you look closely on the intake manifold, hidden very near towards the front right next to the fuel pressure regulator, the 3.6 has a blanked off vacuum for this very purpose. (it has a little rubber stopper on it... remove this stopper and hey presto... you have your vacuum!)

Discotech.....sure hope you didn't let any swarf drop into your manifold when you were drilling and tapping!
"next to the fuel pressure regulator, " -- My fuel pressure regulator is tee in to that vac. point (if its the one I think you mean?)
My old girl is a old ball model -- import from Singapore.
Used a Vacume cleaner when drilling and tapping , think shes Ok -- I've done 2000 mile since doing this mod.
 
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Old Apr 17, 2013 | 03:04 PM
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I would love to modify my brake booster system. I have the same car that you have a 1988 XJ6 Vanden Plas. is there somewhere I can go to buy a modification kit or have a modification done or get instructions on how to do it myself. PLEASE PLEASE PLEASE...MORE INFO : )
 
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Old Apr 21, 2013 | 06:22 PM
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Late last year I bought a complete kit from Jagart Pty Ltd in Melbourne. They don't seem to have a web site and there's no email address on the receipt I got from them, just a phone number: +61 3 9715 1777.
This kit installed without any problems and works well.
 
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