XJ6 & XJ12 Series I, II & III 1968-1992
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XJ6 Bell Stainless Exhaust Fitting

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Old 02-12-2019, 02:34 PM
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Default XJ6 Bell Stainless Exhaust Fitting

Hi All, I'm currently fitting the 'early' exhaust system to my Series 1 XJ6 and the fit and finish seem to be very good. That said I come across an issue with the rear muffler. The rear muffler support rod that slides into the rear hanger seems to be short, or in the wrong position. I have fixed the issue by moving the hanger back 80mm! Has anyone come across this issue before?

I'll get a couple of pictures up later.

Woz
 
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Old 02-12-2019, 04:37 PM
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when I rebuilt the exhaust system in my XJ, I found British Leyland resonators and the two mufflers I found equivalents locally. The original over the cage pipes I sent to Jet-Hot Coatings for their ceramic coating and also replaced the Y pipe with a Euro pipe which was also coated.

But I installed a Bell system in my '65 S type and had no issues with it, everyting fit perfectly.
 
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Old 02-13-2019, 06:32 AM
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Here’s a couple of pictures to illustrate the issue. I’ve resolved it by moving the rear hangers 80mm forward and the system is otherwise a great fit.



 
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Old 02-13-2019, 09:19 AM
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I installed the Bell system in my 1972 XJ6 Series 1 and found the same issue. Seems like the welding spot is off by about an inch or so.
 
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Old 02-14-2019, 05:20 AM
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Originally Posted by KrissMotors
I installed the Bell system in my 1972 XJ6 Series 1 and found the same issue. Seems like the welding spot is off by about an inch or so.
Glad it’s not just me! All sorted now. I’ve sent an email to Bell to see if there is a reason for the issue?
 
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