XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

My Intake Manifold Restoration

Thread Tools
 
Search this Thread
 
Old Oct 18, 2024 | 12:05 PM
  #1  
youngd's Avatar
Thread Starter
|
Junior Member
5 Year Member
Joined: Oct 2019
Posts: 9
Likes: 15
From: Philadelphia
Default My Intake Manifold Restoration


I know everyone likes pictures so I thought I would post a side-by-side photo of one of my intake manifolds that I just finished restoring. The one on the right is next in line. The new Jaguar V12 manifold motif still has the clear protective covering so it doesn't look that great in the photo.

For those who are interested, all parts were cleaned in my blast cabinet first then I covered the manifold itself with a satin clear paint. The linkage was plated by me using a Caswell plating kit in my garage. This is the first time using this kit and I am very happy with the way the parts turned out. I had to experiment a little in the beginning, but it didn't take long to get the hang of it. The nice thing about being able to plate your own parts is you can do them at your leisure instead of taking a big pile of parts to a commercial plater and then having to figure out how they all go back together when you get them back.

I have the motor out of my car for a reseal and also to detail everything under the hood. This intake manifold was the first part of this project.
 
Old Oct 18, 2024 | 12:28 PM
  #2  
ptjs1's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2014
Posts: 4,580
Likes: 3,528
From: Kent, UK
Default

youngd,

Looks great, well done! I have the same to do myself on my pre-HE.

A couple of questions, if you don't mind:

- What medium did you use in your cabinet? I'm going to change mine and am interested in what people are using these days.
- Any pics of your plating set in use? I have an old unit that I made many, many years ago using light bulbs and switches to control current flow and a plastic fish tank. I need some motivation to start using it again!

Cheers

Paul
 
Reply
Old Oct 18, 2024 | 12:53 PM
  #3  
jal1234's Avatar
Veteran Member
10 Year Member
Liked
Loved
Joined: Sep 2015
Posts: 1,148
Likes: 746
From: Northern Alabama
Default

Originally Posted by youngd

I know everyone likes pictures so I thought I would post a side-by-side photo of one of my intake manifolds that I just finished restoring. The one on the right is next in line. The new Jaguar V12 manifold motif still has the clear protective covering so it doesn't look that great in the photo.

For those who are interested, all parts were cleaned in my blast cabinet first then I covered the manifold itself with a satin clear paint. The linkage was plated by me using a Caswell plating kit in my garage. This is the first time using this kit and I am very happy with the way the parts turned out. I had to experiment a little in the beginning, but it didn't take long to get the hang of it.
Which Caswell kit did you buy? Any tips? I see you used a yellow/gold passivation also. Looks nice!
Jon
 
Reply
Old Oct 18, 2024 | 01:19 PM
  #4  
youngd's Avatar
Thread Starter
|
Junior Member
5 Year Member
Joined: Oct 2019
Posts: 9
Likes: 15
From: Philadelphia
Default

Hello Paul,
I used #10 Glass beads on everything. It produced a nice smooth finish on the metal parts and cleaned the aluminum manifold very well.

I'm at work right now and don't have any photos of my set-up. I will try and post some either later today or tomorrow.
 
Reply
Old Oct 18, 2024 | 01:29 PM
  #5  
youngd's Avatar
Thread Starter
|
Junior Member
5 Year Member
Joined: Oct 2019
Posts: 9
Likes: 15
From: Philadelphia
Default

Hello Jon,
I used Caswell's "Copy Cad" 3-gallon kit. I also purchased their Yellow Chromate and Blue Chromate solutions. I haven't used the Blue Chromate yet.
If you are going to consider this there are quite a few YouTube videos online to watch. The instructions that come with the kit are a little intimidating but after watching a few videos I felt more confident with the procedure. The good thing is if you mess up a part you can simply throw it back into the blast cabinet and start over. I did all of the linkage parts in one evening. My first couple of parts came out a little dull and blotchy but by the time I was on my last part I was quite satisfied with the result.
 
Reply
Old Oct 18, 2024 | 03:01 PM
  #6  
Mac Allan's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2014
Posts: 1,893
Likes: 983
From: California
Default

Very purr-ty!
 
Reply
Old Oct 19, 2024 | 07:02 AM
  #7  
Youngd59's Avatar
Member
Liked
Loved
Joined: Aug 2021
Posts: 54
Likes: 46
From: Pennsylvania
Default


Here is a photo of my Caswell setup.
 
Reply
Old Oct 21, 2024 | 03:46 PM
  #8  
user 652867429824's Avatar
Joined: Aug 2013
Posts: 832
Likes: 325
Default

Really nice job, looks fantastic
 
Reply
Old Nov 9, 2024 | 11:56 AM
  #9  
Dukejag's Avatar
Senior Member
Joined: May 2018
Posts: 738
Likes: 384
From: Hunua - NZ
Default

Great garage setup.
keep the pictures coming its you do the engine bay.

Love to do this buts a bit above my pay grade....always admire work li,e this.
Good job.
 
Reply
Old Nov 12, 2024 | 07:41 AM
  #10  
Thorsen's Avatar
Veteran Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2017
Posts: 1,578
Likes: 2,783
From: Chicago
Default

Very impressive work!
Do you mind linking to the power supply you used?
 
Reply
Old Nov 13, 2024 | 06:23 AM
  #11  
Youngd59's Avatar
Member
Liked
Loved
Joined: Aug 2021
Posts: 54
Likes: 46
From: Pennsylvania
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Syb Drylst
XK8 / XKR ( X100 )
7
Jun 12, 2020 04:41 PM
felinecat
Mark V - X 420G
1
Jul 14, 2017 11:35 PM
Gus
XK8 / XKR ( X100 )
3
Jun 23, 2013 02:06 PM
stevis05
X-Type ( X400 )
1
Feb 17, 2009 05:30 PM
rianbechtold
S-Type / S type R Supercharged V8 ( X200 )
1
Nov 28, 2008 08:51 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 08:24 PM.