XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

oil pan gasket replacement

Thread Tools
 
Search this Thread
 
  #1  
Old 05-07-2017, 03:55 PM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default oil pan gasket replacement

I'm replacing the upper and lower pan gaskets, considering just using RTV as I've never had a problem with that method in the past on other engines. Is the gasket totally necessary?

Also looking for a source for the o rings on the oil cooler return and oil thermostat housing. Any pointers? Thanks







'85 5.3
 

Last edited by 275nart; 05-07-2017 at 03:59 PM. Reason: added year
  #2  
Old 05-07-2017, 04:27 PM
Jagboi64's Avatar
Veteran Member
Join Date: Jan 2013
Location: Calgary
Posts: 4,778
Received 3,079 Likes on 2,044 Posts
Default

Rather than RTV, I have had better luck using Loctite Flange Sealer, either #515 or 518. Doesn't need the curing time like RTV does.
 
The following users liked this post:
275nart (05-09-2017)
  #3  
Old 05-08-2017, 01:57 AM
Greg in France's Avatar
Veteran Member
Join Date: Jan 2012
Location: France
Posts: 13,371
Received 9,134 Likes on 5,375 Posts
Default

The O rings are available from the usual specialist suppliers, or from any engineering supplies place. The Great Palm suggests Viton O rings as they do not harden over time, apparently.
 
The following users liked this post:
275nart (05-09-2017)
  #4  
Old 05-08-2017, 06:11 AM
Join Date: Feb 2010
Location: Adelaide Stralia
Posts: 27,358
Received 10,352 Likes on 6,849 Posts
Default

Mine has NO gaskets, other than the head and exhaust manifold gaskets.

NO oil leaks.

Cleanliness in situ is a problem, as the smallest oil smear, finger print, etc will have the RTV not stick.

I used Red Hi-Temp RTV on mine, and still OK.

Proper application of RTV is mandatory for success, and TIME must be on your side to let it set off prior to final tightening, which by the way, is NOT super tight, just 2 flats past finger tight.

O/rings are anywhere as Greg has mentioned, and whilst you are that far into it, do the o/rings on the oil pump pipes.
 
The following 2 users liked this post by Grant Francis:
275nart (05-09-2017), Greg in France (05-08-2017)
  #5  
Old 05-08-2017, 03:27 PM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default

Thanks for the tips fellas. I have had good luck with ultra black and red rtv in the past so I may go ahead with that. The loctite flange sealer looks pricey!!! But maybe it's worth it. It looks pretty awesome.

I'm going to do the oil pickup tube o-rings as suggested and anything else I can think of. With the engine on the stand I may as well take advantage of it. The valley cover gasket and rear oil banjo fittings need leaks fixed as well. I suspect the crank case vent system may be clogged considering how much it's leaking everywhere. I'm going to measure o-rings with calipers and try my luck sourcing them through the parts store. I'm not having luck finding those with the specialist websites, just one gasket or o-ring here or there. While I'm at this point I'm also going to replace the oil cooler hoses by welding -12AN bungs on the feed and return ports and use an aftermarket cooler and hoses.
 
  #6  
Old 05-08-2017, 03:30 PM
Jagsandmgs's Avatar
Senior Member
Join Date: Mar 2017
Location: Jaffrey, NH
Posts: 549
Received 303 Likes on 200 Posts
Default

Is this a 12? I can't tell.

i did my 5.3 oil pan and sandwich plate with the fancy Ford 6.0 gortex gaskets and it's been leak free for a decade. No additional sealant, just the gaskets.
 
The following users liked this post:
275nart (05-09-2017)
  #7  
Old 05-08-2017, 03:48 PM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default

it is a 12, a filthy tired old lump in need of sprucing up. I have powerwashed a lot of the gunk off but it's still pretty bad. I will be updating the wiring, fuel rail, water rails and cross over pipe, fabricating headers, a new simplified cooling/bleed system, and possibly making intake plenums after I get these oil leaks sorted.



 
  #8  
Old 05-08-2017, 09:56 PM
Join Date: Feb 2010
Location: Adelaide Stralia
Posts: 27,358
Received 10,352 Likes on 6,849 Posts
Default

Be careful with the banjo bolts at the cam feed fittings.

The bolts are too short, and grip by about 3 threads only, and those threads strip without human intervention.

The, holes in the camblock have a lot of threads deeper in those holes, so clearly another "use what is in the parts bin" approach by Jaguar. There are some longer banjo bolts on ?bay at time to time, or make your own as I did.

The joint of the cam blocks to the cylinder head is a gasketless seal, and it leaks, It is a MAJOR task to remove and reseal, but Greg has done his another way, and it appears to work well.
 

Last edited by Grant Francis; 05-09-2017 at 05:01 AM.
The following 2 users liked this post by Grant Francis:
275nart (05-09-2017), Greg in France (05-09-2017)
  #9  
Old 05-09-2017, 01:16 AM
Greg in France's Avatar
Veteran Member
Join Date: Jan 2012
Location: France
Posts: 13,371
Received 9,134 Likes on 5,375 Posts
Default

Originally Posted by Grant Francis
The joint of the cam blocks to the cylinder head is a gasketless seal, and it leaks, It is a MAJOR task to remove and reseal, but Greg has done his another way, and it appears to work well.
What I did, and I believe Daim did it too, was to sandpaper the area each side of the head/cam block join very thoroughly to rough up the aluminium. Then I used a very good spec high temp silicone to seal over the join all the way round the join. The oil here is not under pressure, and it has been leak free since 2011so far.
 
Attached Thumbnails oil pan gasket replacement-img_0191.jpg  
The following 2 users liked this post by Greg in France:
275nart (05-09-2017), Grant Francis (05-09-2017)
  #10  
Old 05-09-2017, 10:57 AM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default

I'll look into the cam tower sealing. If they were leaking on this motor it was not serious.
Someone has been in there before as there is blue silicone at the mating surface. I have some spare banjo bolts in my parts bin from turbochargers (mostly metric) I will see if I have some that are compatible to replace any short ones. I did replace the copper washers on the connection down by the oil filter housing already. Also I remembered I have a metric nitrile o ring assortment kit and have found all the necessary o rings for replacement.
 
The following users liked this post:
Grant Francis (05-09-2017)
  #11  
Old 05-09-2017, 02:01 PM
Greg in France's Avatar
Veteran Member
Join Date: Jan 2012
Location: France
Posts: 13,371
Received 9,134 Likes on 5,375 Posts
Default

Originally Posted by 275nart
I'll look into the cam tower sealing. If they were leaking on this motor it was not serious.
Someone has been in there before as there is blue silicone at the mating surface. I have some spare banjo bolts in my parts bin from turbochargers (mostly metric) I will see if I have some that are compatible to replace any short ones. I did replace the copper washers on the connection down by the oil filter housing already. Also I remembered I have a metric nitrile o ring assortment kit and have found all the necessary o rings for replacement.
I believe the banjo threads are Imperial (UNF/UNC) not metric, but that may depend upon the build date of your engine, as Jaguar gradually changed over to metric threads during the life of the engine.
 
The following users liked this post:
275nart (05-10-2017)
  #12  
Old 05-09-2017, 11:53 PM
Daim's Avatar
Veteran Member
Join Date: May 2014
Location: Bremen, Germany
Posts: 5,906
Received 2,180 Likes on 1,583 Posts
Default

Originally Posted by Greg in France
What I did, and I believe Daim did it too, was to sandpaper the area each side of the head/cam block join very thoroughly to rough up the aluminium. Then I used a very good spec high temp silicone to seal over the join all the way round the join. The oil here is not under pressure, and it has been leak free since 2011so far.
Yep. Did the same, just with black RTV instead
 
The following users liked this post:
275nart (05-10-2017)
  #13  
Old 05-11-2017, 03:22 PM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default

Originally Posted by Daim
Yep. Did the same, just with black RTV instead
black or grey would be the color of choice I think. Good to know that's held up for so long. Have you tried it on the valley cover?

I welded the bungs on the feed and return ports so everything can go back together.

oil pan gasket replacement-57dvi3w.jpg
 
  #14  
Old 05-12-2017, 05:29 PM
275nart's Avatar
Member
Thread Starter
Join Date: Oct 2015
Location: South Carolina
Posts: 84
Received 24 Likes on 10 Posts
Default

Got everything together.

Tips for the valley cover? Looks like I can just pull the distributor and it'll pop right off. I'm thinking I should probably do the front crank seal too. Does Bernard Embden have a write up for those? His web page is currently down.

oil pan gasket replacement-bjjajul.jpg
 
The following users liked this post:
Doug (05-12-2017)

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 10:38 PM.