XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

V12 5spd conversion - premature clutch throwout bearing failure?

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Old Nov 3, 2022 | 07:12 AM
  #21  
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Originally Posted by bknorwood
Clarification: The input shaft can be stabilized one of two ways:

1) A bronze *bushing* that is a solid piece, press-fit into the center of the crankshaft, that has a few thousandths clearance to the tip of the transmission input shaft.

2) A roller *bearing* that supports the input shaft tip. That presses into a machined shoulder in the face of the crankshaft boss that the flywheel mounts to (as depicted in the picture above)
Thanks for clarifying!

 
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Old Nov 7, 2022 | 02:53 PM
  #22  
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When I experienced this in my Alfa, it was the pilot bushing. Easy fix, but you might as well replace the clutch and TO while youre in there.
 
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Old Nov 7, 2022 | 06:41 PM
  #23  
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Originally Posted by Brewtech
When I experienced this in my Alfa, it was the pilot bushing. Easy fix, but you might as well replace the clutch and TO while youre in there.
Yes, good advice. Thanks!
 
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Old Nov 7, 2022 | 08:06 PM
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Too much side shake on the pilot shaft is guaranteed to make the TO have intermittent and sometimes constant pressure directly on to the splines. A new bushing should line things up back to spec. Its a wear item so I doubt the shop is responsible for it, couldve been within spec during the install due to it being within tolerance.
 
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Old Nov 8, 2022 | 08:58 AM
  #25  
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Originally Posted by Brewtech
Too much side shake on the pilot shaft is guaranteed to make the TO have intermittent and sometimes constant pressure directly on to the splines. A new bushing should line things up back to spec. Its a wear item so I doubt the shop is responsible for it, couldve been within spec during the install due to it being within tolerance.
Thanks for your thoughts.
Yes the pilot bushing is a wear item, but the pilot bushing has only 10k km on it, so if it's the cause of the TO wear then something was not quite right with the installation.
 
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Old Nov 8, 2022 | 04:40 PM
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Yea 10k is too soon
 
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